Nano-complex Thermoelectric Material Work Function Engineering

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Solution Overview

Problem

Current thermoelectric materials face a trade-off between Seebeck coefficient and electrical conductivity, limiting their efficiency, and are often in thin film shapes that are difficult to commercialize due to bulk technology limitations.

Innovation Solution

A nano-complex thermoelectric material is developed with a thermoelectric matrix and metal nanoparticles, where the work function difference between the matrix and nanoparticles is within ±1.0 electron volts, enhancing the Seebeck coefficient and electrical conductivity while reducing thermal conductivity through the phonon glass electron crystal effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional thermoelectric materials are used, then the material structure is simple, but the power factor is limited due to the trade-off between Seebeck coefficient and electrical conductivity

Engineering Contradiction:
Improvepower factorVSAvoidmaterial structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining a thermoelectric matrix with metal nanoparticles dispersed throughout it. This composite structure allows the material to simultaneously achieve high electrical conductivity from the metal nanoparticles and high Seebeck coefficient from the thermoelectric matrix, resolving the trade-off that limits conventional single-phase materials. The composite nature enables independent optimization of electrical and thermal transport properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating regions with different properties: the thermoelectric matrix provides high Seebeck coefficient regions, while the dispersed metal nanoparticles provide high electrical conductivity regions. This spatial differentiation of functional properties allows the material to overcome the universal trade-off constraint that affects homogeneous materials, achieving high power factor through localized functional zones.

Inventive Principle:
Principle #3Local quality

2Power

If thin film thermoelectric materials are used, then the Seebeck coefficient can be enhanced, but the manufacturing difficulty increases due to bulk technology limitations

Engineering Contradiction:
ImproveSeebeck coefficientVSAvoidmanufacturing ease
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the microstructure of bulk materials through nanoparticle incorporation rather than changing the overall geometry to thin films. The metal nanoparticles alter the electronic and thermal transport parameters at the nanoscale, enabling enhanced Seebeck coefficient in bulk-form materials that can be manufactured using conventional bulk processing techniques, thus avoiding thin-film fabrication complexities.

Inventive Principle:
Principle #35Parameter changes

3Power

If metal nanoparticles with large work function difference are used, then the electrical conductivity increases, but the lattice thermal conductivity remains high

Engineering Contradiction:
Improveelectrical conductivityVSAvoidlattice thermal conductivity
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by carefully selecting metal nanoparticles with specific work function values (3.5-5.5 eV) that create an optimal work function difference of ±1.0 eV with the thermoelectric matrix. This specific parameter range maximizes electrical conductivity enhancement through carrier accumulation at interfaces while simultaneously optimizing phonon scattering to reduce lattice thermal conductivity, achieving both goals through precise parameter control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nano-complex thermoelectric material significantly increases the power factor and thermoelectric performance index (ZT) by improving electrical conductivity and reducing lattice thermal conductivity, making it suitable for bulk applications.

Implementation Method 1

a phonon scattering effect at the interface between the matrix and the nanoparticles, thereby lowering the lattice thermal conductivity

Methodology Applied
Scientific EffectPhonon scattering:

Implementation Method 2

the Seebeck effect, which is used in power-generation systems operating based on an electromotive force generated due to a temperature difference between ends of a material

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentUS9190593B2Nano-complex thermoelectric material, and thermoelectric module and thermoelectric apparatus including the same
Publication Date: 2015.11.17 SAMSUNG ELECTRONICS CO LTD
  • US9190593B2 patent drawing
  • US9190593B2 patent drawing
  • US9190593B2 patent drawing

AI summary

A thermoelectric material including: a thermoelectric matrix; and a plurality of metal nanoparticles disposed in the thermoelectric matrix, wherein a difference between a work function of thermoelectric matrix and a work function of a metal particle of the metal nanoparticles is about −1.0 electron volt to about 1.0 electron volt.