Nanopore Adhesion Layer for Reversible Surface Functionalization

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Solution Overview

Problem

Existing nanopore systems face challenges in stability, selectivity, and robustness, particularly with silicon nitride substrates, which are susceptible to oxidation and hydrolysis, limiting their scalability and reconfigurability for diverse applications.

Innovation Solution

A method involving a covalently bonded adhesion layer using organic molecules, such as 2,2-Di(2-propyn-1-yl)-1,3-propanediol, is applied to silicon nitride nanopores, providing stabilization and enabling reversible functionalization through photohydrosilylation, allowing secondary functionalization with customizable molecules for enhanced properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If silicon nitride nanopores are used, then manufacturing precision and scalability are improved, but stability deteriorates due to oxidation and hydrolysis susceptibility

Engineering Contradiction:
Improvenanopore fabrication precisionVSAvoidnanopore stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies composite materials by combining silicon nitride substrate with organic adhesion layers (such as silane-based layers). This composite structure allows the inorganic substrate to provide manufacturing precision and scalability, while the organic layer provides oxidation and hydrolysis resistance, thereby resolving the contradiction between manufacturing precision and stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a chemically inert environment around the silicon nitride nanopores by applying protective organic coatings that resist oxidation and hydrolysis. This inert protective layer prevents harmful chemical reactions with the silicon nitride substrate, maintaining stability while preserving the substrate's fabrication advantages.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Adaptability or versatility

If nanopores are functionalized for specific applications, then selectivity is improved, but device complexity increases

Engineering Contradiction:
Improvenanopore selectivityVSAvoidfunctionalization process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-forming a standardized adhesion layer on the silicon nitride nanopores before specific functionalization. This preliminary layer provides a universal platform that simplifies subsequent functionalization steps, allowing different applications to be achieved through simpler, targeted modifications rather than complex de novo functionalization processes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a universal adhesion layer that can serve multiple functions: providing chemical stability, enabling subsequent functionalization, and acting as a platform for various analyte-specific receptors. This multi-functional base layer reduces the overall complexity by consolidating multiple requirements into a single standardized component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If nanopores are made robust for commercial applications, then reliability is improved, but ease of manufacture deteriorates due to specialized stabilization requirements

Engineering Contradiction:
Improvenanopore robustnessVSAvoidnanopore production ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical or manual stabilization procedures with a chemical solution - a self-assembling or readily deposited organic adhesion layer. This chemical approach to stabilization is more compatible with standard semiconductor fabrication processes, thereby maintaining ease of manufacture while achieving robustness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the chemical parameters of the nanopore surface by applying organic coatings that modify surface chemistry. This parameter change provides robustness against oxidation and hydrolysis without requiring fundamental changes to the fabrication process, allowing standard manufacturing techniques to produce reliable nanopores.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in shelf-stable, reconfigurable nanopores that can be easily customized for various applications, enhancing selectivity and functionality without requiring specialized skills in nanopore fabrication or stabilization processes.

Implementation Method 1

covalently bonded adhesion layer

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

enabling reversible functionalization through photohydrosilylation

Methodology Applied
Scientific EffectPhotohydrosilylation: Photopolymerisation

Implementation Method 3

reversible functionalization through photohydrosilylation, allowing secondary functionalization with customizable molecules

Methodology Applied
Scientific EffectReversible adsorption: Adsorption

Data Source

PatentUS20250362261A1Reversible functionalization of nanopores using an adhesion layer
Publication Date: 2025.11.27 UNIV OF RHODE ISLAND BOARD OF TRUSTEES
  • US20250362261A1 patent drawing
  • US20250362261A1 patent drawing
  • US20250362261A1 patent drawing

AI summary

A stable substrate is disclosed comprising one more nanopores coated with an adhesion layer of a stabilizing compound, covalently bound to the nanopore interior via at least one bonding site, and having at least one coupling site. The substrate further comprises a functional enhancement layer of coupling partner molecules bound to the adhesion layer with a bond between the stabilizing compound's coupling site and the coupling partner's coupling bonding site.