Nanosheet Transistor Active Cut With SiGe Sacrificial Isolation

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Solution Overview

Problem

As semiconductor devices are scaled down for high integration, there is a need to reduce capacitance between contacts and ensure electrical stability to prevent short circuits due to gate electrodes between nanosheets.

Innovation Solution

A sacrificial layer made of silicon germanium (SiGe) is disposed on the side walls of the active cut between nanosheets to mitigate or prevent short circuits, improving the reliability of the semiconductor device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the pitch size is decreased for high integration, then the device density is improved, but the capacitance between contacts increases and electrical stability deteriorates

Engineering Contradiction:
Improvedevice densityVSAvoidelectrical stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces a sacrificial layer as an intermediary substance between the gate electrode and the active cut. This sacrificial layer is deposited to fill the active cut and prevent direct contact between the gate electrode and underlying structures, thereby eliminating short circuits and improving electrical stability while maintaining high device density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sacrificial layer is designed as a temporary structure that serves its purpose during fabrication and then is completely removed. This disposable approach allows the use of simple deposition processes without worrying about the long-term presence of the sacrificial material, effectively resolving the electrical stability issue while maintaining high integration

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If the pitch size is decreased for high integration, then the device density is improved, but the capacitance between contacts increases

Engineering Contradiction:
Improvedevice densityVSAvoidcapacitance between contacts
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent extracts or removes the source of harmful capacitance by eliminating the gate electrode structure between nanosheets through the active cut. By removing this conductive element that would create parasitic capacitance, the design reduces energy loss while maintaining high device density through continued scaling

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a gate electrode is formed between nanosheets, then the transistor control is improved, but short circuits occur due to the gate electrode

Engineering Contradiction:
Improvetransistor controlVSAvoidshort circuit
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful situation of having a gate electrode extend between nanosheets into a beneficial structure. The gate electrode is intentionally designed to extend between nanosheets and is surrounded by an insulating layer, transforming what would be a short circuit into a controlled capacitive structure that improves transistor control while preventing harmful conduction

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20240186392A1Semiconductor device
Publication Date: 2024.06.06 SAMSUNG ELECTRONICS CO LTD
  • US20240186392A1 patent drawing
  • US20240186392A1 patent drawing
  • US20240186392A1 patent drawing

AI summary

A semiconductor device including a substrate, a first and second active pattern extending in a first horizontal direction on the substrate, the second active pattern apart from the first active pattern in the first horizontal direction, first nanosheets apart from each other in a vertical direction on the first active pattern, second nanosheets apart from each other in the vertical direction on the first and second active patterns, a gate electrode extending in a second horizontal direction different from the first horizontal direction on the first active pattern and surrounding the first nanosheets, a source/drain region between the first and second nanosheets, an active cut penetrating the second nanosheets in the vertical direction, extending to the substrate, and separating the first and second active patterns, and a sacrificial layer between the source/drain region and the active cut, in contact with the active cut, and including silicon germanium may be provided.