Nanosheet Transistor Dual Inner Airgap Spacers
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Solution Overview
Problem
Current methods for fabricating nanosheet transistors face challenges in forming inner airgap spacers with tight design ground rules, particularly in reducing extension resistance and parasitic capacitance, due to the complexity of the stacked nanosheet structure.
Innovation Solution
The method involves forming dual inner airgap spacers with different materials for n-channel and p-channel regions, using silicon nitride with positive fixed charges for n-channel spacers and aluminum oxide with negative fixed charges for p-channel spacers, to reduce extension resistance and parasitic capacitance, and fabricating air gaps within these spacers to enhance transistor performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional single-material inner spacers are used in nanosheet transistors, then the fabrication process is simpler, but extension resistance and parasitic capacitance cannot be effectively reduced
Solution Approach 1:
The patent applies local quality by using different materials (silicon nitride with positive fixed charges for n-channel, aluminum oxide with negative fixed charges for p-channel) for inner spacers in different channel regions. This local differentiation enables targeted reduction of extension resistance and parasitic capacitance in each region without requiring complex global process changes.
Solution Approach 2:
The patent employs composite materials by combining silicon nitride and aluminum oxide as inner spacer materials in different regions of the nanosheet transistor. These composite materials provide complementary electrical characteristics that collectively reduce both extension resistance and parasitic capacitance, achieving performance improvement through material composition rather than process complexity.
2Reliability
If tight design ground rules are applied for inner airgap spacers, then transistor performance improves, but manufacturing precision becomes more difficult to achieve
Solution Approach 1:
The patent applies self-service through self-aligned formation of airgap spacers where the inner spacers automatically position themselves relative to the nanosheet channels during the epitaxial growth process. The spacers form conformally on the channel structures, ensuring precise positioning and tight design ground rules are met without requiring additional alignment steps or complex manufacturing control.
Solution Approach 2:
The patent uses preliminary action by forming the inner spacers before final gate structure fabrication. The inner spacers are deposited and patterned early in the process sequence, establishing the foundation for subsequent airgap formation and gate structure assembly. This preliminary placement ensures precise dimensional control and facilitates achieving tight design ground rules in later processing steps.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces extension resistance and parasitic capacitance in nanosheet transistors, improving their electrical characteristics and manufacturing precision.
Implementation Method 1
depositing a p-type epitaxy in the p-channel region to form first air gap spacers of the divots in the p-channel region
Implementation Method 2
depositing an n-type epitaxy in the n-channel region to form second air gap spacers of the divots in the n-channel region
Implementation Method 3
fabricating air gaps within these spacers to enhance transistor performance
Data Source
AI summary
A substrate structure includes a set of nanosheet layers stacked upon a substrate. The substrate structure includes a p-channel region and an n-channel region. The substrate structure further includes divots within the p-channel region and the n-channel region. A first liner is formed within the divots of the n-channel region. The first liner is formed of a material having a positive charge. A second liner is formed within the divots of the p-channel region. The second liner is formed of a material having a negative charge. A p-type epitaxy is deposited in the p-channel region to form first air gap spacers of the divots in the p-channel region. An n-type epitaxy is deposited in the n-channel region to form second air gap spacers of the divots in the n-channel region.


