Nanowire Network Electrode with Buffer Layer for OPV

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Solution Overview

Problem

Current organic electro-optic devices face challenges in achieving high performance due to the lack of efficient solution-processable transparent conductors and effective device architectures, resulting in low transparency and efficiency for visually transparent or semi-transparent organic photovoltaic cells.

Innovation Solution

The development of an electro-optic device with a buffer layer between the active layer and a network of interconnected nanowires, which acts as a physical and electrical barrier to prevent damage and enhance performance, combined with solution-processed AgNW-based composite transparent conductors for improved transparency and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If transparent conductors (thin metal films, metallic grids, metal nanowire networks) are deposited onto OPV active layers to achieve visual transparency, then transparency is improved, but device performance deteriorates due to damage to the active layer and lack of efficient solution processable transparent conductors

Engineering Contradiction:
Improvevisual transparencyVSAvoiddevice performance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

A buffer layer is introduced as an intermediary component between the OPV active layer and the transparent conductor (metal nanowire network). This buffer layer serves as a protective mediator that prevents direct contact and potential damage between the nanowires and the active layer, while still allowing electrical connection. The buffer layer resolves the contradiction by enabling the use of transparent conductors for improved visual transparency without sacrificing device performance due to active layer damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses a composite structure combining the buffer layer with metal nanowire networks to create a transparent conductor that is both visually transparent and electrically conductive. The composite approach allows the buffer layer to provide mechanical protection and chemical stability while the nanowire network provides electrical conductivity and transparency, achieving both improved visual transparency and maintained device performance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If metal nanowire networks are used as transparent electrodes to achieve solution processability and transparency, then ease of manufacture is improved, but manufacturing precision deteriorates due to difficulty in controlling nanowire deposition and network formation

Engineering Contradiction:
Improvesolution processabilityVSAvoidnanowire network formation control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The buffer layer acts as an intermediary substrate that facilitates the deposition of metal nanowire networks from solution. By providing a controlled interface between the solution process and the active layer, the buffer layer enables easier manufacture through solution processing while the buffer layer itself provides a stable platform that improves manufacturing precision by controlling nanowire placement and network formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high-performance, transparent or semi-transparent organic photovoltaic devices with enhanced power conversion efficiency and transparency, suitable for applications such as building-integrated photovoltaics, by addressing the compatibility issues between polymer active layers and transparent conductors.

Implementation Method 1

The buffer layer provides a physical barrier between the active layer and the plurality of nanowires to prevent damage to the active layer

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

The active layer includes a bulk heterojunction organic semiconductor

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS8993998B2Electro-optic device having nanowires interconnected into a network of nanowires
Publication Date: 2015.03.31 RGT UNIV OF CALIFORNIA
  • US8993998B2 patent drawing
  • US8993998B2 patent drawing
  • US8993998B2 patent drawing

AI summary

An electro-optic device includes a first electrode, an active layer formed over and electrically connected with the first electrode, a buffer layer formed over and electrically connected with the active layer, and a second electrode formed directly on the buffer layer. The second electrode includes a plurality of nanowires interconnected into a network of nanowires. The buffer layer provides a physical barrier between the active layer and the plurality of nanowires to prevent damage to the active layer while the second electrode is formed.