GAA Nanowire Stack Channel Selection With 3D Active Region

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Solution Overview

Problem

The challenge in CMOS transistors is to selectively choose the number of nanosheet or nanowire channel strips without compromising the structural integrity of the device or adjacent devices, while preventing leakage current through non-selected semiconductor strips.

Innovation Solution

The technique involves defining a three-dimensional active region with a surface active area and depth, forming an auxiliary buffer layer over non-selected semiconductor strips, and using a gate structure that wraps around the selected channel strips to prevent current flow through non-selected strips by increasing resistance and creating a depletion effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If semiconductor strips are etched out to select channel strips, then the number of channel strips can be controlled, but the structural integrity of the device is compromised

Engineering Contradiction:
Improveselection of channel stripsVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent extracts only the necessary portion of the semiconductor stack by defining a three-dimensional active region that extends to a specific depth, thereby selecting only the desired number of channel strips without removing entire strips. This allows channel selection while preserving the structural integrity of non-selected strips and adjacent devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from two-dimensional planar selection to three-dimensional depth-based selection by defining an active region with a specific depth extending from the surface. This vertical dimension enables precise control over which channel strips are activated without affecting adjacent structures in the lateral direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If all semiconductor strips are used as channel strips, then manufacturing is simplified, but leakage current cannot be prevented through non-selected strips

Engineering Contradiction:
Improvechannel strip configurationVSAvoidleakage current
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies different properties to different regions by creating a three-dimensional active region with specific depth, thereby assigning electrical activity only to selected channel strips within that region. Non-selected strips outside the active region maintain their structural integrity but remain electrically inactive, preventing leakage current while simplifying manufacturing.

Inventive Principle:
Principle #3Local quality

3Speed

If the gate length is reduced to increase switching speed, then CMOS switching speed improves, but short-channel effects compromise current control

Engineering Contradiction:
ImproveCMOS switching speedVSAvoidcurrent control function
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent moves from planar gate control to three-dimensional wrapped-around gate structures that extend vertically along the channel strips. This vertical dimension provides enhanced electrostatic control over the channel, compensating for the reduced gate length and preventing short-channel effects while maintaining high switching speed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the individual selection of channel strips without etching out semiconductor strips, maintaining device integrity and preventing leakage current, thereby enhancing electrostatic control and switching speed.

Implementation Method 1

using a gate structure that wraps around the selected channel strips to prevent current flow through non-selected strips by increasing resistance and creating a depletion effect

Methodology Applied
Scientific EffectDepletion effect: Electric Field

Implementation Method 2

forming an auxiliary buffer layer over non-selected semiconductor strips, and using a gate structure that wraps around the selected channel strips to prevent current flow through non-selected strips by increasing resistance

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS11742388B2Nanowire stack GAA device with selectable numbers of channel strips
Publication Date: 2023.08.29 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11742388B2 patent drawing
  • US11742388B2 patent drawing
  • US11742388B2 patent drawing

AI summary

The current disclosure describes techniques for individually selecting the number of channel strips for a device. The channel strips are selected by defining a three-dimensional active region that include a surface active area and a depth/height. Semiconductor strips in the active region are selected as channel strips. Semiconductor strips contained in the active region will be configured to be channel strips. Semiconductor strips not included in the active region are not selected as channel strips and are separated from source/drain structures by an auxiliary buffer layer.