Compact Needle Manipulator for MRI-Guided Prostate Interventions

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Solution Overview

Problem

Current robotic manipulators lack the dexterity and power required to accurately deliver needles within the confined space of MRI instruments during prostate cancer treatments, leading to challenges in tumor localization and treatment efficacy.

Innovation Solution

A robotic manipulator system with a translational carriage propelled by a linear motor, a shoulder yaw joint actuated by a shoulder yaw motor, and a yaw-pitch-roll wrist mechanism, allowing for precise control and movement of a needle-based instrument within the MRI bore, enabling accurate needle placement and treatment delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air-powered, ultrasonic, or piezoelectric robots are used, then the manipulator can operate within MRI environment, but the dexterity and power are insufficient

Engineering Contradiction:
ImproveMRI environment compatibilityVSAvoiddexterity and power
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces traditional mechanical drive systems with magnetic coupling mechanisms. External magnets on the manipulator arms interact with internal magnets in the MRI bore, enabling mechanical actuation without direct contact. This substitution allows the system to maintain mechanical dexterity and power while operating within the MRI environment, resolving the contradiction between MRI compatibility and operational capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Volume of moving object

If a compact manipulator is designed for MRI bore, then the space constraint is satisfied, but the range of motion and positioning precision are limited

Engineering Contradiction:
Improvemanipulator sizeVSAvoidneedle placement precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The manipulator is divided into multiple independent arms (first manipulator arm, second manipulator arm) that can move and position separately. Each arm can be independently controlled to achieve precise positioning at the target location within the MRI bore. This segmentation allows the compact structure to maintain high positioning precision by coordinating the motion of multiple smaller components rather than relying on a single large mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a needle holder as an intermediary component between the manipulator arms and the needle. The needle holder provides a stable mounting point and allows for precise angular adjustment and positioning of the needle. This intermediary mechanism enables accurate needle placement while keeping the manipulator arms compact, as the precision is achieved through the specialized needle holder design rather than requiring excessively long or complex arm structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If multiple manipulator arms are used to improve dexterity, then the positioning capability is enhanced, but the device complexity increases

Engineering Contradiction:
Improvemanipulator dexterityVSAvoidmanipulator structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The manipulator arms are designed with universal joints and magnetic coupling mechanisms that allow them to perform multiple functions: positioning, orienting, and stabilizing the needle. Each arm can independently execute these functions, and they can work in coordination. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity despite having multiple arms. The same structural elements serve multiple purposes across different operational phases.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced precision and power for needle placement, improving tumor localization and treatment efficacy while maintaining sterility and compatibility with MRI environments.

Implementation Method 1

a translational carriage coupled to ride along the track, the translational carriage being propelled along the track by a linear motor

Methodology Applied
Scientific EffectLinear motor: Linear Motor

Implementation Method 2

a shoulder yaw joint coupled to the translational carriage, the shoulder yaw joint being actuated by a shoulder yaw motor

Methodology Applied
Scientific EffectShoulder yaw motor:

Implementation Method 3

a shoulder pitch joint coupled to the shoulder yaw joint, the shoulder pitch joint including an arm, a wrist mount coupled to the arm, struts coupled between the wrist mount and the shoulder yaw joint and forming a 3D parallelogram that holds a face of the wrist mount in a vertical orientation perpendicular to an insertion direction, and a shoulder pitch motor coupled to actuate the shoulder pitch joint, the struts, the arm, and the wrist mount

Methodology Applied
Scientific EffectShoulder pitch motor:

Implementation Method 4

a yaw-pitch-roll wrist coupled to the face of the wrist mount, the yaw-pitch-roll wrist including a yaw joint actuated by one or more wrist yaw motors

Methodology Applied
Scientific EffectWrist yaw motors:

Implementation Method 5

a differentially driven pitch-roll joint actuated by differentially driven pitch-roll motors

Methodology Applied
Scientific EffectDifferentially driven pitch-roll motors:

Implementation Method 6

an instrument mount coupled to the yaw-pitch-roll wrist, the instrument mount having one or more instrument motors providing an instrument drive

Methodology Applied
Scientific EffectInstrument motors:

Data Source

PatentEP2814403B1Compact needle manipulator for targeted interventions
Publication Date: 2018.10.17 INTUITIVE SURGICAL OPERATIONS INC
  • EP2814403B1 patent drawingFigure 1
  • EP2814403B1 patent drawingFigure 2
  • EP2814403B1 patent drawingFigure 3~4A

AI summary

Embodiments of an instrument manipulator are disclosed. An instrument manipulator can include a track; a translational carriage coupled to ride along the track; a shoulder yaw joint coupled to the translational carriage; a shoulder pitch joint coupled to the shoulder yaw joint, the shoulder pith joint including an arm, a wrist mount coupled to the arm, struts coupled between the wrist mount and the shoulder yaw joint, and a shoulder pitch mechanism coupled to the arm; a yaw-pitch-roll wrist coupled to the wrist mount, the yaw-pitch-roll wrist including a yaw joint and a differentially driven pitch-roll joint; and an instrument mount coupled to the wrist. The various joints and carriages can be driven by motors.