Negative Electrode Composite for Capacity and Cycle-Life Balance

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving both high initial capacity and long cycle-life characteristics, particularly due to issues with volume expansion during charging and discharging, which affect the stability and efficiency of the negative electrode materials.

Innovation Solution

A negative electrode design incorporating a first negative active material with a core of transition metal oxide and a carbon coating layer, and a second negative active material of crystalline carbon, at specific weight ratios, to enhance stability and conductivity, thereby mitigating volume expansion and improving lithium storage efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal oxide is used as negative active material to increase initial capacity, then lithium storage capacity is improved, but volume expansion during charging and discharging occurs leading to poor cycle-life

Engineering Contradiction:
Improvelithium storage capacityVSAvoidcycle-life characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The transition metal oxide particles are nested within a carbon coating layer, forming a core-shell structure where the oxide core provides high lithium storage capacity while the carbon shell constrains volume expansion and maintains structural integrity during cycling

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The negative active material layer is composed of a composite of transition metal oxide and crystalline carbon in specific weight ratios (20:80 to 50:50), combining the high capacity of oxide with the structural stability of carbon to achieve both improved capacity and cycle-life

Inventive Principle:
Principle #40Composite materials

2Reliability

If carbon coating layer is applied to transition metal oxide to reduce volume expansion, then cycle-life is improved, but initial capacity may be reduced

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidinitial capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The thickness and composition of the carbon coating layer are optimized to achieve the right balance - thin enough to maintain high initial capacity by exposing most oxide surface area, yet sufficient to constrain volume expansion and improve cycle-life characteristics

Inventive Principle:
Principle #35Parameter changes

3Reliability

If crystalline carbon is mixed with first negative active material at specific ratios to improve stability, then cycle-life is improved, but the complexity of electrode formulation increases

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidelectrode formulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Specific weight ratio ranges (20:80 to 50:50 of oxide to crystalline carbon) are established to optimize cycle-life while maintaining manageable formulation complexity through defined compositional parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrode structure exhibits excellent initial capacity and cycle-life characteristics by providing a buffer against volume expansion and ensuring effective electron transfer, leading to improved battery performance.

Implementation Method 1

electrical energy is produced by oxidation and reduction reactions when lithium ions are intercalated/deintercalated at the positive and negative electrodes

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Implementation Method 2

providing a buffer against volume expansion

Methodology Applied
Scientific EffectVolume expansion buffering: Elasticity

Implementation Method 3

ensuring effective electron transfer

Methodology Applied
Scientific EffectElectron transfer: Conduction (electrical)

Data Source

PatentEP4632842A1Negative electrode and rechargeable lithium battery including same
Publication Date: 2025.10.15 SAMSUNG SDI CO LTD
  • EP4632842A1 patent drawingFigure 1
  • EP4632842A1 patent drawingFigure 2
  • EP4632842A1 patent drawingFigure 3

AI summary

Disclosed are a negative electrode and a rechargeable lithium battery including the same. The negative electrode includes a current collector; and a and a negative active material including a first negative active material and a crystalline carbon second negative active material at a weight ratio of more than about 0: less than about 100 to about 20:about 80, and the first negative active material including a core including voids and transition metal oxide and an amorphous carbon coating layer on a surface of the core.