Nitride Semiconductor Gate Structure for Leakage Suppression

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Solution Overview

Problem

Nitride semiconductor devices with a p-type GaN gate layer face issues with low positive-going gate rated voltage due to crystal defects and metal diffusion, leading to current leakage paths and weakened barrier properties.

Innovation Solution

A nitride semiconductor apparatus is designed with a substrate, a first nitride semiconductor layer as an electron transit layer, a second nitride semiconductor layer as an electron supply layer, and a nitride semiconductor gate layer with a ridge portion containing an acceptor-type impurity, along with a gate electrode and insulator configuration that positions the gate electrode away from crystal defects and suppresses metal diffusion, using a strip-shaped insulator with specific positional relationships to enhance the gate rated voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a p-type GaN gate layer is used to achieve normally-off operation, then the device can function as a normally-off type device, but the positive-going gate rated voltage becomes low due to crystal defects and current leakage paths

Engineering Contradiction:
Improvenormally-off operation capabilityVSAvoidgate rated voltage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

An insulating layer is introduced between the gate electrode and the p-type GaN gate layer to act as an intermediary. This insulating layer prevents direct contact at defect sites, blocking current leakage paths while still allowing the device to maintain normally-off operation through the p-type gate layer's depletion capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating layer is formed in advance before metal diffusion can occur from the gate electrode into the p-type GaN gate layer. This preliminary protective action prevents barrier property degradation and maintains high gate rated voltage capability throughout device operation.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the gate electrode is placed directly on the p-type GaN gate layer to simplify structure, then device complexity is reduced, but metal diffusion weakens barrier properties and forms current leakage paths

Engineering Contradiction:
Improvegate structure simplicityVSAvoidbarrier properties
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The insulating layer serves as a mediator between the gate electrode and p-type GaN gate layer, preventing metal diffusion while maintaining electrical isolation. This simple additive structure preserves barrier properties without significantly increasing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the gate electrode is positioned to avoid crystal defects by using a wider insulator structure, then gate leakage current is eliminated, but the insulator width increases beyond twice the gate electrode bottom surface width

Engineering Contradiction:
Improvegate leakage current suppressionVSAvoidinsulator width
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The insulating layer provides localized protection at the gate electrode interface, while the broader insulator structure extends wider to prevent metal diffusion and ensure complete coverage of defect-prone regions. This local quality enhancement targets specific problem areas without unnecessarily increasing overall device dimensions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration effectively eliminates gate leakage current and increases the positive-going gate rated voltage by positioning the gate electrode to avoid defect regions and preventing metal diffusion into the gate layer, thereby improving the device's operational reliability.

Implementation Method 1

a Schottky junction formed between the p-type GaN gate layer and the gate electrode formed thereon includes a region where the barrier height for holes is locally small

Methodology Applied
Scientific EffectSchottky junction:

Implementation Method 2

Due to polarization caused by a lattice mismatch between GaN and AlGaN, a two-dimensional electron gas is formed in the electron transit layer at a position inward by several Å from an interface between the electron transit layer and the electron supply layer

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS11600721B2Nitride semiconductor apparatus and manufacturing method thereof
Publication Date: 2023.03.07 ROHM CO LTD
  • US11600721B2 patent drawing
  • US11600721B2 patent drawing
  • US11600721B2 patent drawing

AI summary

Disclosed is a nitride semiconductor apparatus including a substrate, a first nitride semiconductor layer disposed above the substrate, and constituting an electron transit layer, a second nitride semiconductor layer formed on the first nitride semiconductor layer, and constituting an electron supply layer, a nitride semiconductor gate layer disposed on the second nitride semiconductor layer having a ridge portion at at least an area thereof, and containing an acceptor-type impurity, a gate electrode disposed on the ridge portion, a source electrode and a drain electrode disposed opposite to each other, with the ridge portion interposed therebetween, on the second nitride semiconductor layer, and a strip-shaped insulator disposed between the substrate and a surface layer portion of the first nitride semiconductor layer, and extending along a length direction of the ridge portion when viewed in plan.