Nitride Semiconductor Light Emitting Device Dislocation Management

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Solution Overview

Problem

Current light emitting devices using group III-V nitride semiconductors face issues with leakage current and inefficient light emission due to dislocations and pits in the active layer, which affect their performance in applications such as LEDs and laser diodes.

Innovation Solution

The proposed light emitting device incorporates a novel active layer structure with a first nitride semiconductor layer having a higher indium composition than the well layers, and a second nitride semiconductor layer with a different conductivity type, which includes impurities and a pit structure to manage dislocations and enhance light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional active layer structure is used, then the device structure is simple, but dislocations and pits propagate causing leakage current and reduced light emission efficiency

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidactive layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The active layer is divided into multiple quantum well layers (first, second, third quantum well layers) separated by barrier layers, with different indium compositions in each well layer. This segmentation prevents dislocation propagation while maintaining light emission efficiency by confining carriers and photons within each quantum well region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different quantum well layers are assigned different indium compositions (first well layer has higher indium than third well layer) to create localized optical and electrical properties. This local quality variation allows optimization of light emission at different depths while preventing defect propagation from lower to upper layers.

Inventive Principle:
Principle #3Local quality

2Reliability

If the first nitride semiconductor layer has higher indium composition than well layers, then light emission efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveluminous efficiencyVSAvoidindium composition control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The indium composition parameter is systematically varied across different layers: the first nitride semiconductor layer has the highest indium composition, followed by the first quantum well layer, then the third quantum well layer has the lowest. This parameter gradient design optimizes light emission while providing clear compositional boundaries that facilitate manufacturing control.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dislocations and pits are present in the active layer, then the device structure is simpler to manufacture, but leakage current increases and electrical stress durability decreases

Engineering Contradiction:
Improveelectrical stress durabilityVSAvoidactive layer fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent converts the potentially harmful effect of indium-rich regions by intentionally creating an indium-rich first nitride semiconductor layer that acts as a dislocation sink. This layer absorbs dislocations before they reach the active quantum well layers, transforming what would be harmful defects into a protective mechanism that enhances electrical stress durability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The first nitride semiconductor layer with high indium composition is formed before the active quantum well layers to preemptively capture and neutralize dislocations. This preliminary action prevents defect propagation into the light-emitting regions, ensuring high reliability without complicating the overall fabrication process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces leakage current and improves light emission intensity by preventing dislocations and pits from propagating, resulting in enhanced luminous efficiency and improved electrical stress durability.

Implementation Method 1

a first nitride semiconductor layer disposed between the first conductivity type semiconductor layer and the active layer... the first nitride semiconductor layer has a higher indium composition than that of at least one of the plurality of well layers

Methodology Applied
Scientific EffectDislocation blocking:

Implementation Method 2

an active layer disposed between the first conductivity type semiconductor layer and the second conductivity type semiconductor layer and including a plurality of well layers and a plurality of barrier layers

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8399877B2Light emitting device, method for fabricating light emitting device, light emitting device package, and lighting system
Publication Date: 2013.03.19 SUZHOU LEKIN SEMICON CO LTD
  • US8399877B2 patent drawing
  • US8399877B2 patent drawing
  • US8399877B2 patent drawing

AI summary

A light emitting device is provided. The light emitting device includes a first conductivity type semiconductor layer, a second conductivity type semiconductor layer, an active layer disposed between the first conductivity type semiconductor layer and the second conductivity type semiconductor layer and comprising a plurality of well layers and a plurality of barrier layers, a first nitride semiconductor layer disposed between the first conductivity type semiconductor layer and the active layer, and a second nitride semiconductor layer disposed between the active layer and the second conductivity type semiconductor layer, wherein the first nitride semiconductor layer has a higher indium composition than that of at least one of the plurality of well layers.