Nitride Semiconductor Protrusion for Surge Current

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Solution Overview

Problem

Conventional nitride semiconductor devices with a Schottky barrier diode structure struggle to achieve a high peak forward surge current while maintaining low forward voltage and high reverse breakdown voltage due to insufficient light diffusion from the pn junction region, resulting from the obstacle created by the lateral surface of the protrusion.

Innovation Solution

A nitride semiconductor device is designed with a substrate and nitride semiconductor layers of different conductivity types, where the second nitride semiconductor layer is formed on a protrusion with an inclined lateral surface, allowing for increased light diffusion and reduced on-resistance through the photoconductive effect, thereby enhancing the peak forward surge current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional Schottky barrier diode structure with a planar pn junction is used, then the device can achieve low forward voltage and high reverse breakdown voltage, but the peak forward surge current cannot be increased enough due to insufficient light diffusion

Engineering Contradiction:
Improvepeak forward surge currentVSAvoidlight diffusion efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies curvature by forming a protrusion with an inclined lateral surface instead of a planar structure. This curved/angled surface geometry enables light emitted from the pn junction to diffuse more effectively through the semiconductor layer, converting the harmful obstruction into a beneficial light-guiding structure that enhances peak forward surge current

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If the lateral surface of the protrusion is made vertical to simplify manufacturing, then the structure is easier to fabricate, but light diffusion is blocked and peak forward surge current cannot be increased

Engineering Contradiction:
Improvepeak forward surge currentVSAvoidlateral surface inclination
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent changes the geometric parameter of the lateral surface from vertical (90 degrees) to an inclined angle. This parameter modification allows light to propagate through the protrusion structure rather than being blocked, thereby enhancing light diffusion and increasing peak forward surge current while maintaining manufacturability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves a high reverse breakdown voltage, low forward voltage, and increased peak forward surge current by optimizing light diffusion and reducing on-resistance, improving its performance compared to conventional structures.

Implementation Method 1

allowing for increased light diffusion and reduced on-resistance through the photoconductive effect

Methodology Applied
Scientific EffectPhotoconductive effect: Photoconductivity

Data Source

PatentUS10355143B2Nitride semiconductor device
Publication Date: 2019.07.16 PANASONIC HOLDINGS CORP
  • US10355143B2 patent drawing
  • US10355143B2 patent drawing
  • US10355143B2 patent drawing

AI summary

A nitride semiconductor device includes: a substrate having a first major surface and a second major surface; a first nitride semiconductor layer of an n-type which is disposed on the first major surface and has a protrusion; a second nitride semiconductor layer of a p-type disposed on the protrusion; a first anode electrode disposed above the first nitride semiconductor layer and the second nitride semiconductor layer; and a cathode electrode disposed under the second major surface, and a lateral surface of the protrusion is inclined by a first angle with respect to the first major surface.