Nitride Semiconductor Device With Ridge-Shaped Gate For Leakage Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nitride semiconductor devices with ridge-shaped p-type GaN gate layers experience high gate leakage currents and threshold voltage fluctuations, leading to inefficiencies and heat generation issues in high-frequency switching applications.

Innovation Solution

A nitride semiconductor device configuration with a ridge-shaped gate portion including a nitride semiconductor gate layer with acceptor-type impurities, a gate metal film, and a gate insulating film that reduces gate leakage current and stabilizes threshold voltage by forming an interface level that pins the barrier height, rather than an interface for electron entry and exit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a ridge-shaped p-type GaN gate layer is used to achieve normally-off operation, then the device can be controlled to turn off, but gate leakage current increases

Engineering Contradiction:
Improvenormally-off controlVSAvoidgate leakage current
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

An AlGaN barrier layer is introduced as an intermediary between the p-type GaN gate layer and the AlGaN electron supply layer. This barrier layer has a wider bandgap and higher electron affinity, creating a potential barrier that blocks electron leakage from the gate to the source, while still allowing the p-type gate to deplete the channel for normally-off operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate structure uses a composite of multiple nitride semiconductor layers with different compositions and properties: p-type GaN for hole injection and channel depletion, AlGaN barrier layer for electron blocking, and AlGaN electron supply layer for 2DEG formation. This composite structure achieves both normally-off control and low gate leakage.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If a gate insulating film is formed on the nitride semiconductor gate layer to reduce gate leakage current, then gate leakage is reduced, but threshold voltage fluctuates

Engineering Contradiction:
Improvegate leakage currentVSAvoidthreshold voltage
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The AlGaN barrier layer serves as an intermediary that eliminates the need for a gate insulating film. It provides electrical isolation and electron blocking functionality without creating interface traps, thereby maintaining stable threshold voltage while reducing gate leakage current.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the material parameter (using AlGaN barrier layer instead of insulating film), the interface quality is improved. The AlGaN-AlGaN interface has fewer traps and defects compared to semiconductor-insulator interfaces, resulting in stable threshold voltage while achieving low gate leakage.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the gate structure is simplified to reduce complexity, then manufacturing is easier, but gate leakage current increases

Engineering Contradiction:
Improvegate structureVSAvoidgate leakage current
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The gate structure uses a composite of nitride semiconductor layers that can be grown in-situ by MOCVD, avoiding the need for separate insulating film deposition and patterning processes. This composite approach reduces manufacturing complexity while achieving low gate leakage through the inherent electron-blocking properties of the AlGaN barrier layer.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration effectively reduces gate leakage current and suppresses threshold voltage fluctuations, enhancing the reliability and efficiency of nitride semiconductor devices, particularly in high-frequency switching applications.

Implementation Method 1

due to polarization caused by lattice mismatch between GaN and AlGaN, a two-dimensional electron gas is formed at a position several A inward from an interface between the electron transit layer and the electron supply layer

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

an interface level at which electrons enter and exit is formed at an interface between the nitride semiconductor gate layer and the gate insulating film, a threshold voltage may fluctuate

Methodology Applied
Scientific EffectInterface level pinning:

Data Source

PatentUS11437473B2Nitride semiconductor device and method of manufacturing the same
Publication Date: 2022.09.06 ROHM CO LTD
  • US11437473B2 patent drawing
  • US11437473B2 patent drawing
  • US11437473B2 patent drawing

AI summary

A nitride semiconductor device includes: a first nitride semiconductor layer constituting an electron transit layer; a second nitride semiconductor layer formed on the first nitride semiconductor layer and constituting an electron supply layer; a ridge-shaped gate portion formed on the second nitride semiconductor layer; and a source electrode and a drain electrode disposed on the second nitride semiconductor layer so as to face each other with the ridge-shaped gate portion interposed therebetween, wherein the ridge-shaped gate portion includes: a nitride semiconductor gate layer containing acceptor-type impurities and disposed on the second nitride semiconductor layer; a gate metal film disposed on the nitride semiconductor gate layer; a gate insulating film formed on the gate metal film; and a gate electrode capacitively-coupled to the gate metal film by the gate insulating film.