Nitride Semiconductor Tunnel Junction Doping for Lower Forward Voltage

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Solution Overview

Problem

Nitride semiconductor elements with tunnel junctions tend to have high forward voltage, which is a limitation in their performance.

Innovation Solution

A nitride semiconductor element is designed with a first light emission part and a second light emission part, where the first layer contains a higher n-type impurity concentration than the second layer, and the second layer has a larger thickness than the first layer, forming a tunnel junction with a smaller depletion layer width to reduce forward voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a tunnel junction is formed in a nitride semiconductor layer, then light emission capability is improved, but forward voltage becomes high

Engineering Contradiction:
Improvelight emission capabilityVSAvoidforward voltage
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent divides the n-type semiconductor layer into multiple segments with different impurity concentrations and thicknesses. Specifically, it creates a first n-type semiconductor layer with higher impurity concentration and smaller thickness, and a second n-type semiconductor layer with lower impurity concentration and larger thickness. This segmentation allows the formation of a tunnel junction that enables light emission while managing forward voltage through the distributed impurity profile.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating regions with different impurity concentrations within the n-type semiconductor layer. The first n-type semiconductor layer has a higher impurity concentration optimized for tunnel junction formation, while the second n-type semiconductor layer has a lower impurity concentration. This spatial variation in impurity concentration allows different regions to serve different functions, enabling light emission while controlling forward voltage characteristics.

Inventive Principle:
Principle #3Local quality

2Reliability

If impurity concentration is increased to form tunnel junction, then electron passage probability is improved, but depletion layer width increases

Engineering Contradiction:
Improveelectron passage probabilityVSAvoiddepletion layer width
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent changes the impurity concentration parameter by creating a gradient structure where the first n-type semiconductor layer has a higher impurity concentration than the second n-type semiconductor layer. This parameter change allows the formation of a tunnel junction with sufficient electron passage probability while the varying concentration profile helps manage the depletion layer width, preventing it from becoming excessively large.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent addresses the depletion layer width issue by introducing a vertical dimension to the impurity concentration profile. Instead of a uniform concentration, it creates a layered structure with different concentrations at different depths, allowing electron passage through the tunnel junction while distributing the depletion region across multiple layers with varying properties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces the forward voltage and enhances light output by increasing the probability of electron passage through the depletion layer, while maintaining crystallinity and surface morphology.

Implementation Method 1

a first layer that contains an n-type impurity of a first concentration, is formed on the first light emission part, and is in contact with the first p-side semiconductor layer; a second layer that contains an n-type impurity of a second concentration, is formed on the first layer... forming a tunnel junction with a smaller depletion layer width

Methodology Applied
Scientific EffectTunnel junction:

Data Source

PatentUS11843075B2Nitride semiconductor element and method of manufacturing nitride semiconductor element
Publication Date: 2023.12.12 NICHIA CORP
  • US11843075B2 patent drawing
  • US11843075B2 patent drawing
  • US11843075B2 patent drawing

AI summary

A nitride semiconductor element includes: a first light emission part that includes a first n-side semiconductor layer, a first active layer, and a first p-side semiconductor layer; a first layer that contains an n-type impurity of a first concentration, located on the first light emission part, and in contact with the first p-side semiconductor layer; a second layer that contains an n-type impurity of a second concentration, located on the first layer; and a second light emission part that includes a second n-side semiconductor layer located on the second layer, a second active layer, and a second p-side semiconductor layer. The second n-side semiconductor layer contains an n-type impurity of a third concentration. The first and second concentrations are higher than the third concentration. The first concentration is higher than the second concentration. A thickness of the second layer is larger than a thickness of the first layer.