Nitrogen-Face GaN Regrowth via Plasma Treatment

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Solution Overview

Problem

Current methods fail to effectively produce high electron mobility transistor (HEMT) devices with N-face polarity gallium nitride due to difficulties in growing gallium nitride with this polarity, leading to radio frequency dispersion issues and reduced efficiency in radio frequency operation.

Innovation Solution

A method involving a gallium nitride template with a nitrogen-face polarity substrate and layers, where gallium nitride is regrown to form a second nitrogen-face polarity layer, followed by the growth of a barrier and channel layer, eliminating donor-like trap states and radio frequency dispersion by controlling impurities at the regrowth interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods are used to grow gallium nitride, then Ga-face polarity structures can be obtained, but N-face polarity gallium nitride cannot be effectively produced

Engineering Contradiction:
Improvepolarity control precisionVSAvoidgrowth process difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The method performs preliminary actions by first forming a Ga-face polarity template layer, then performing in-situ plasma treatment to modify the surface before regrowth. This preliminary preparation enables the subsequent N-face polarity regrowth to occur successfully, resolving the difficulty of directly growing N-face polarity gallium nitride.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the polarity parameter through in-situ plasma treatment, which modifies the surface properties of the template layer. By controlling plasma treatment parameters (power, time, gas flow), the method transforms the growth conditions to enable N-face polarity orientation, achieving precise polarity control.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If N-face polarity gallium nitride is grown without proper process control, then radio frequency dispersion occurs, but with proper process control production complexity increases

Engineering Contradiction:
Improveradio frequency performanceVSAvoidprocess control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The method employs in-situ plasma treatment and continuous regrowth without breaking vacuum, maintaining continuous useful action throughout the process. This continuity prevents contamination and donor-like trap state formation at interfaces, eliminating radio frequency dispersion while keeping process control manageable through automation.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Plasma serves as an intermediary that modifies the template layer surface properties, creating optimal conditions for N-face polarity regrowth. This intermediary treatment eliminates harmful donor-like trap states at the interface, ensuring reliable radio frequency performance without requiring overly complex process controls.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If donor-like trap states are present at the regrowth interface, then radio frequency dispersion occurs, but eliminating them requires additional process steps

Engineering Contradiction:
Improveradio frequency stabilityVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The method converts the potentially harmful interface between template and regrown layer into a beneficial structure by using in-situ plasma treatment. This treatment passivates the interface, preventing donor-like trap state formation and eliminating radio frequency dispersion, while maintaining production efficiency through the integrated one-step process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple growth of nitrogen-face polarity gallium nitride, effectively eliminating radio frequency dispersion and facilitating large-scale production of N-face polarity gallium nitride epitaxial structures with improved efficiency.

Implementation Method 1

performing in-situ plasma treatment to modify a surface of the template layer

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Implementation Method 2

a first nitrogen-face polarity gallium nitride layer positioned on the substrate; re-growing gallium nitride on a surface of the first nitrogen-face polarity gallium nitride layer to form a second nitrogen-face polarity gallium nitride layer

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS10777654B2Method for manufacturing nitrogen-face polarity gallium nitride epitaxial structure
Publication Date: 2020.09.15 SUZHOU HAN HUA SEMICON CO LTD
  • US10777654B2 patent drawing
  • US10777654B2 patent drawing

AI summary

The present invention relates to a method for manufacturing a nitrogen-face polarity gallium nitride epitaxial structure, which includes: providing a gallium nitride template which includes a substrate and a first nitrogen-face polarity gallium nitride layer positioned on the substrate; re-growing the gallium nitride on a surface of the first nitrogen-face polarity gallium nitride layer to form a second nitrogen-face polarity gallium nitride layer; and sequentially growing a barrier layer and a channel layer on the second nitrogen-face polarity gallium nitride layer. The method for manufacturing the nitrogen-face polarity gallium nitride epitaxial structure provided by the present application enables a simple growth of the nitrogen-face polarity gallium nitride, can effectively eliminate the radio frequency dispersion phenomenon, and is beneficial to large-scale production and utilization of the nitrogen-face polarity gallium nitride epitaxial structure.