Non-Rectangular Semiconductor Cell Layout for Denser Routing

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Solution Overview

Problem

The manufacturing of semiconductor devices becomes increasingly complex as they are miniaturized, leading to high yield loss, reduced reliability of electrical interconnection, and low testing coverage, necessitating improvements in device robustness and manufacturing efficiency.

Innovation Solution

The introduction of non-orthogonal, parallelogram-shaped semiconductor cells with non-rectangular boundaries allows for increased conductive line placement within the cell area without increasing the effective cell size, enhancing routing resources and compliance with design rules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If rectangular cells are used in semiconductor device manufacturing, then the manufacturing process is simple and standardized, but the routing resources are limited and design rule compliance is more difficult to achieve

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidrouting resource flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies asymmetry by transitioning from conventional rectangular cells to non-rectangular parallelogram-shaped cells. This geometric transformation allows conductive lines to be positioned at angles that do not require additional routing resources, thereby improving routing flexibility while maintaining manufacturing feasibility through systematic design rule modifications

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If the effective cell size is increased to accommodate more conductive lines, then routing resources are improved, but the device density decreases and manufacturing complexity increases

Engineering Contradiction:
Improverouting resource capacityVSAvoiddevice density
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent changes the geometric parameters of the cell shape from rectangular to parallelogrammatic, altering the internal angle measurements and side orientations. This parameter transformation enables more efficient packing of conductive lines within the same cell area, increasing routing capacity without sacrificing device density or requiring larger cell dimensions

Inventive Principle:
Principle #35Parameter changes

3Productivity

If miniaturization is pursued to increase functional density, then more devices can be integrated per chip area, but manufacturing complexity increases and yield loss increases

Engineering Contradiction:
Improvefunctional densityVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the cell design into distinct functional regions with clearly defined boundaries and internal structures. By dividing the cell into manageable segments with specific geometric characteristics, the design simplifies the manufacturing process while maintaining high functional density, making it easier to control at miniaturized scales

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250291995A1Structure and method of non-rectangular cell in semiconductor device
Publication Date: 2025.09.18 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250291995A1 patent drawing
  • US20250291995A1 patent drawing
  • US20250291995A1 patent drawing

AI summary

A layout method includes: generating a design data; and generating a design layout by placing a first cell. The first cell includes: a first source/drain region and a second source/drain region extending in a first direction; a first gate electrode extending in a second direction perpendicular to the first direction; and a first conductive line electrically connected to one of the first source/drain region, the second source/drain region and the first gate electrode. The first cell is defined by a left cell side and a right cell side, wherein at least one of the left cell side and the right cell side comprises a first segment extending in a third direction not parallel to the first direction and the second direction.