Non-toxic Fireproof Composition from Vegetal Biomass
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Solution Overview
Problem
Current fire retardants are toxic, leading to health issues and environmental concerns, and fail to effectively protect against fires, particularly in consumer and industrial applications, resulting in significant human and property losses.
Innovation Solution
A non-toxic fireproof composition using naturally occurring vegetal biomass, such as cellulose from corn stalks, wheat stalks, and recycled paper, combined with sodium bicarbonate and collagen-keratin-elastin, processed to create fire-resistant wood, textiles, and coatings that integrate MEMS technology and AI/ML for enhanced fire suppression.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If present-day fire retardants are used, then fire protection is provided, but toxic chemicals cause health issues and environmental pollution
Solution Approach 1:
The patent converts naturally occurring substances that would normally be combustible into fire-retardant materials through chemical modification. Specifically, it uses vegetable oils and natural waxes and transforms them into fire-retardant coatings that release protective gases when exposed to fire, thereby converting potentially harmful combustible materials into beneficial fire protection agents
Solution Approach 2:
The patent changes the chemical parameters of natural substances by modifying the molecular structure of vegetable oils through esterification and other chemical reactions. This transforms the physical and chemical properties of the original materials, making them fire-retardant while maintaining their natural, non-toxic characteristics
2Reliability
If conventional fire retardant fabrics are used, then fire resistance is attempted, but they fail at alarming rates causing significant human losses
Solution Approach 1:
The patent applies fire-retardant treatments in advance to fabrics and other materials before they are put into service. The fire-retardant coating is pre-applied and cured to form a protective layer that will activate when exposed to fire, providing immediate protection without requiring intervention at the moment of fire exposure
Solution Approach 2:
The patent introduces fire-retardant chemicals as intermediary substances between the fabric and the fire. These chemicals form a protective barrier layer on the fabric surface that interferes with the combustion process, preventing direct contact between the fire and the fabric while releasing protective gases and forming a char layer
3Reliability
If toxic fire retardants are used in construction materials, then fire protection is provided, but they cause cancer and health issues to firefighters and the public
Solution Approach 1:
The patent converts naturally occurring substances that would normally be combustible into fire-retardant materials through chemical modification. Specifically, it uses vegetable oils and natural waxes and transforms them into fire-retardant coatings that release protective gases when exposed to fire, thereby converting potentially harmful combustible materials into beneficial fire protection agents
Solution Approach 2:
The patent changes the chemical parameters of natural substances by modifying the molecular structure of vegetable oils through esterification and other chemical reactions. This transforms the physical and chemical properties of the original materials, making them fire-retardant while maintaining their natural, non-toxic characteristics
4Reliability
If traditional fireproofing methods are used, then fire resistance is attempted, but they create toxic waste and environmental pollution
Solution Approach 1:
The patent converts naturally occurring substances that would normally be combustible into fire-retardant materials through chemical modification. Specifically, it uses vegetable oils and natural waxes and transforms them into fire-retardant coatings that release protective gases when exposed to fire, thereby converting potentially harmful combustible materials into beneficial fire protection agents
Solution Approach 2:
The patent changes the chemical parameters of natural substances by modifying the molecular structure of vegetable oils through esterification and other chemical reactions. This transforms the physical and chemical properties of the original materials, making them fire-retardant while maintaining their natural, non-toxic characteristics
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides effective, non-toxic fire protection for various materials and products, reducing cancer risks for firefighters and the public, while being environmentally friendly and sustainable, with products that are virtually smoke-free and resistant to high temperatures, effectively delaying flame spread and maintaining protection over time.
Implementation Method 1
The fire suppression formula implementing MEMS technology... sodium bicarbonate
Implementation Method 2
collagen-keratin-elastin... effectively delaying flame spread and maintaining protection over time
Data Source
AI summary
The subject matter of the present invention comprises a non-toxic, eco-friendly fireproof composition made substantially of all naturally occurring materials. The instant fireproof composition is inclusive of any vegetal biomass and is specifically applicable in the manufacturing of a non-toxic, fireproof wood, non-toxic, fireproof textile fabrics, and intumescent fireproof coating composition, for fire protection applicable to both residential and industrial construction, as well as numerous consumer related products, materials, and devices. The extensive use of the instant fireproof composition provides a solution to the public health concerns accompanying the use of present-day, extremely dangerous, cancer-causing fire retardants.