Non-Contact Waveguide Interface for Faster High-Frequency Testing

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Solution Overview

Problem

Conventional waveguide connections in high-frequency testing require physical contact and fastening, leading to cumbersome and time-consuming manipulation, inconsistent measurements, and degradation of waveguide interfaces, especially at millimeter-wave and terahertz frequencies.

Innovation Solution

A waveguide component with a recessed region and protrusions that allows for electromagnetic wave transmission without physical contact, eliminating the need for fastening and clamping hardware, enabling rapid and accurate measurements by maintaining good electromagnetic wave transmission and reducing mechanical stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical contact and fastening are used for waveguide connections, then connection stability is improved, but operation time increases and measurement consistency deteriorates

Engineering Contradiction:
Improveconnection stabilityVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical fastening system (screws, clamps, physical contact) with an electromagnetic field-based coupling system. The waveguide component uses electromagnetic fields to establish connections without mechanical fastening, eliminating the need for physical contact while maintaining connection stability and enabling rapid reconfiguration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an electromagnetic field as an intermediary between waveguide components. Instead of direct mechanical contact, the electromagnetic field mediates the connection, allowing energy transfer and signal transmission without physical fastening, thus reducing operation time while maintaining reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If physical contact and fastening are used for waveguide connections, then connection stability is improved, but measurement consistency deteriorates

Engineering Contradiction:
Improveconnection stabilityVSAvoidmeasurement consistency
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical fastening with electromagnetic field coupling, eliminating variability introduced by manual fastening operations. This substitution ensures consistent electromagnetic coupling characteristics across multiple measurements, improving measurement consistency while maintaining connection stability through field-based coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the coupling parameter from mechanical (physical contact, fastening torque) to electromagnetic (field strength, phase, amplitude). This parameter change eliminates the variability associated with mechanical assembly and ensures consistent electromagnetic coupling, thereby improving measurement consistency while maintaining connection reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If physical contact and fastening are used for waveguide connections, then connection stability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidfastening hardware complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates mechanical fastening hardware (screws, clamps, brackets) by substituting it with an electromagnetic field-based coupling mechanism. This reduces device complexity by removing unnecessary mechanical components while maintaining connection stability through electromagnetic field coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the mechanical fastening subsystem from the waveguide connection system. By taking out the screws, clamps, and associated hardware, the design simplifies the overall system while maintaining connection reliability through electromagnetic field-based coupling.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If physical contact and fastening are used for waveguide connections, then connection stability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveconnection stabilityVSAvoidconnection ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces complex mechanical fastening operations with simple electromagnetic field coupling. This substitution eliminates the need for manual screwing, clamping, or aligning operations, making the connection process easier to perform while maintaining connection stability through field-based coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The waveguide component achieves self-alignment and self-coupling through electromagnetic field interactions. The system automatically establishes stable connections without requiring manual fastening operations, improving ease of operation while maintaining connection reliability through the self-organizing nature of electromagnetic fields.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates faster, more accurate, and reliable high-frequency measurements by eliminating the need for physical contact and reducing measurement errors and uncertainties, improving connection accuracy and extending the life span of waveguide test setups.

Implementation Method 1

The waveguide component includes a body, wherein the body includes an interface configured to face toward a waveguide opening of another component. The waveguide component includes a cavity within the body, wherein an end of the cavity terminates at the interface.

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS12199691B2Waveguide component for high frequency testing
Publication Date: 2025.01.14 SAGE MILLIMETER INC
  • US12199691B2 patent drawing
  • US12199691B2 patent drawing
  • US12199691B2 patent drawing

AI summary

A waveguide interface is disclosed. The disclosed waveguide interface comprises: an inner boundary region extending peripherally around a cavity, a recessed region extending peripherally around the inner boundary region, and a plurality of protrusions extending from the recessed region.