Non-intersecting Trenches for CMOS Image Sensor Color Mixing

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Solution Overview

Problem

The reduction in pixel size and increase in pixel density in CMOS image sensors lead to reduced sensitivity and signal-to-noise ratio, and color mixing due to adjacent pixels receiving light across different wavelength ranges, degrading image quality.

Innovation Solution

The implementation of an image pickup device with trenches formed between pixels, filled with light-shielding material, and an upper layer light shielding material made from insulating or metal materials, arranged in a manner that prevents trench crossing and maintains pixel gaps, reducing color mixing and enhancing signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pixel size is reduced and pixel density is increased, then the number of pixels and pixel density are improved, but sensitivity per unit pixel is reduced and signal-to-noise ratio deteriorates

Engineering Contradiction:
Improvepixel densityVSAvoidsignal-to-noise ratio
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the substrate into isolated pixel regions using non-intersecting trenches. These trenches segment the continuous substrate into discrete pixel units, preventing optical crosstalk while maintaining high pixel density. The segmentation approach allows each pixel to operate independently with improved signal-to-noise ratio despite reduced pixel size.

Inventive Principle:
Principle #1Segmentation

2Productivity

If pixel size is reduced and pixel density is increased, then pixel density is improved, but color mixing occurs between adjacent pixels

Engineering Contradiction:
Improvepixel densityVSAvoidcolor mixing
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The non-intersecting trenches segment the substrate to create isolated pixel regions, preventing obliquely incident light from reaching adjacent pixels. This segmentation effectively blocks color mixing while maintaining high pixel density, as each pixel is optically isolated by the trench structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trenches act as intermediary light-shielding structures between adjacent pixels. These intermediary elements block stray light and prevent direct optical paths between neighboring pixels, thereby eliminating color mixing without requiring the pixels to be physically farther apart.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If grid-shaped light-shielding material is arranged between adjacent pixels, then color mixing is suppressed, but manufacturing complexity increases due to trench crossing

Engineering Contradiction:
Improvecolor mixingVSAvoidtrench intersection structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the light-shielding structure into non-intersecting trenches that do not cross each other. This segmentation approach simplifies manufacturing by eliminating the complex intersection regions that would arise with a complete grid structure, while still providing effective optical isolation between pixels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the problematic crossing portions from the grid structure by designing trenches that terminate before intersecting with other trenches. This extraction of the crossing elements simplifies the overall structure and reduces manufacturing complexity while maintaining the light-shielding function.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-affected harmful factors

If trenches are formed between pixels to suppress color mixing, then color mixing is reduced, but pixel size is further reduced

Engineering Contradiction:
Improvecolor mixingVSAvoidpixel size
Core Design Contradiction:
Object-affected harmful factorsVSArea of moving object

Solution Approach 1:

The patent applies partial action by forming trenches only in specific directions between pixels rather than creating a complete surrounding grid. This partial trench structure provides sufficient optical isolation to suppress color mixing while minimizing the space consumed by trenches, thereby preserving larger pixel active areas.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses color mixing and increases the signal-to-noise ratio while allowing for a practical reduction in pixel size and increase in pixel density, improving image quality without the need for chemical mechanical polishing.

Implementation Method 1

a substrate light shielding material that fills the plurality of trenches

Methodology Applied
Scientific EffectLight shielding: Absorption (EM radiation)

Implementation Method 2

obliquely incident light is reflected by the grid-shaped light-shielding material arranged so as to extend between the adjacent pixels

Methodology Applied
Scientific EffectLight reflection and absorption: Reflection

Implementation Method 3

an upper layer light shielding material

Methodology Applied
Scientific EffectLight shielding: Absorption (EM radiation)

Implementation Method 4

the incident light reaches a photodiode (PD) region of a silicon (Si) substrate

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS10074684B2Image pickup device with pixels having non-intersecting substrate trenches therebetween
Publication Date: 2018.09.11 SONY GROUP CORP
  • US10074684B2 patent drawing
  • US10074684B2 patent drawing
  • US10074684B2 patent drawing

AI summary

Systems and methods for providing a solid state image sensor (30) are provided. More particularly, an image sensor (30) that suppresses color mixing is provided. Moreover, embodiments of the present disclosure provide for the creation of light blocking features (32) that avoid the creation of stress concentrations. More particularly, embodiments of the present disclosure provide for the creation of light blocking structures (32) using trenches formed in a substrate (44) that are arranged such that no two trenches intersect one another.