Nonvolatile Memory Device Insulating Buffer Layer Short-Circuit Prevention

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Solution Overview

Problem

Current nonvolatile memory devices face challenges in achieving high integration, high-speed operation, and low power consumption due to instability in resistance change materials like metal oxides and carbon-system materials, which often result in short-circuiting issues and high operation currents.

Innovation Solution

A nonvolatile memory device structure incorporating a substrate with a resistance change layer of conductive nano-material, an insulating buffer layer with dispersed conductive material, and metal carbide formed between electrodes to ensure electrical conductivity and prevent short-circuiting, while using carbon nano-materials with insulating materials to control current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If carbon-system material is used as resistance change layer, then composition control is easy, but electrical resistivity becomes too low causing large power consumption

Engineering Contradiction:
Improvecomposition controlVSAvoidpower consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent uses a composite structure combining carbon nano-materials (for low resistivity) with insulating materials (for spatial current limitation). This composite approach allows maintaining easy composition control while reducing power consumption through the insulating material's ability to limit current paths.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The resistance change layer is designed with a porous or steric structure containing spaces between carbon nano-materials. This porous structure naturally limits current flow paths, reducing overall power consumption while maintaining the composition control advantages of carbon-based materials.

Inventive Principle:
Principle #31Porous materials

2Reliability

If metal oxide is used as resistance change material, then electrical properties can be tuned, but composition and crystal structure control is difficult with poor reproducibility

Engineering Contradiction:
Improveelectrical propertiesVSAvoidcomposition and crystal structure control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs carbon-based materials which are more stable and easier to manufacture with consistent properties compared to metal oxides. The focus shifts to controlling the physical structure (nanotube orientation, spacing) rather than complex chemical composition, improving manufacturing precision and reproducibility.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of controlling complex chemical composition and crystal structure, the patent changes physical parameters such as nanotube alignment, spacing, and density. These physical parameters are easier to control with higher precision, leading to better reproducibility while maintaining desirable electrical properties.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If carbon film is formed under high temperature and high pressure, then graphite formation is prevented, but formation process becomes complex

Engineering Contradiction:
Improveresistance to graphite formationVSAvoidformation process
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent uses preliminary actions during carbon nano-material formation such as applying magnetic fields or using aligned substrates to orient nanotubes before they fully form. This preliminary orientation prevents graphite formation by controlling crystal growth direction, avoiding the need for complex high-temperature/high-pressure post-processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical compression methods (high pressure) with field-based methods (magnetic or electric fields) to control carbon nano-material structure. This substitution simplifies the formation process while effectively preventing unwanted graphite formation through non-contact field application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables high-density, low-power memory devices with improved adhesion and electrical conductivity, reducing the risk of short-circuiting and enhancing operational reliability by using an insulating buffer layer and metal carbide interfaces.

Implementation Method 1

an insulating buffer layer disposed between the first electrode and the resistance change layer, the insulating buffer layer containing conductive material dispersed therein for assuring the electric conductivity between the first electrode and the resistance change layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

metal carbide formed between the first and the second electrodes and the resistance change layer

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

it is considered that there is a resistance change operation based on 'contact' and 'non-contact' among nano-materials

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS8648323B2Nonvolatile memory device and method of fabricating the same
Publication Date: 2014.02.11 KIOXIA CORP
  • US8648323B2 patent drawing
  • US8648323B2 patent drawing
  • US8648323B2 patent drawing

AI summary

A nonvolatile memory device includes: a substrate; a first electrode formed on the substrate; a resistance change layer formed on the first electrode, the resistance change layer containing conductive nano-material; a second electrode formed on the resistance change layer; and an insulating buffer layer disposed between the first electrode and the resistance change layer, the insulating buffer layer containing conductive material dispersed therein for assuring the electric conductivity between the first electrode and the resistance change layer.