Non-dairy Whippable Cream Using Oat Material and Monoglycerides

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Solution Overview

Problem

There is a need for non-dairy whippable cream substitutes that are free from hydrogenated fats and palm oils, which are environmentally unsustainable and often contain trans fats, while maintaining shelf-life stability and good foam stability.

Innovation Solution

A non-dairy whippable food composition comprising 10-40% non-hydrogenated vegetable fat, 1-10% oat-derived material, and stabilizers such as monoglycerides and/or diglycerides, along with additional emulsifiers like mustard and gellan gum, which allows for whipping without animal-derived ingredients and avoids palm oil, soy, and dairy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogenated vegetable oils (palm oil, palm kernel oil) are used in non-dairy whippable creams, then good whippability and foam stability are achieved, but environmental sustainability deteriorates and trans fats are introduced

Engineering Contradiction:
Improvefoam stabilityVSAvoidenvironmental sustainability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing hydrogenated fats with non-hydrogenated vegetable fats (coconut oil, palm oil, palm kernel oil) and adjusting the fat content to 10-40% while incorporating specific stabilizers (monoglycerides, diglycerides, proteins) to maintain foam stability without trans fats

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite non-dairy whippable cream formulation combining non-hydrogenated vegetable fats with specific stabilizers (monoglycerides, diglycerides, proteins) and optional ingredients (carrageenan, guar gum, locust bean gum) to achieve both environmental sustainability and functional performance

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If non-hydrogenated vegetable fat is used instead of hydrogenated fat, then environmental sustainability improves, but shelf-life stability and foam stability deteriorate

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidshelf-life stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces intermediary substances (stabilizers such as monoglycerides, diglycerides, and proteins) that mediate between the non-hydrogenated vegetable fat and the aqueous phase, preventing fat coalescence and maintaining emulsion stability throughout shelf life

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent develops a composite system combining non-hydrogenated vegetable fats with specific stabilizer complexes (monoglycerides, diglycerides, proteins, and optional hydrocolloids) to achieve both environmental benefits and long-term product stability

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If non-dairy ingredients only are used, then animal product exclusion improves, but achieving good whippability and foam stability becomes more difficult

Engineering Contradiction:
Improveanimal product exclusionVSAvoidwhippability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent adjusts the compositional parameters by using non-hydrogenated vegetable fats (10-40%), incorporating specific stabilizers (monoglycerides, diglycerides, proteins), and controlling water content (40-85%) to achieve optimal whippability while maintaining strict non-dairy, non-animal ingredient requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves stable whipping properties and long shelf-life stability, maintaining foam quality without coalescence, and is environmentally sustainable by using non-hydrogenated coconut oil and oat-derived materials.

Implementation Method 1

Mono- and di-glycerides may act in displacing protein and may promote partial coalescence

Methodology Applied
Scientific EffectCoalescence: Coagulation

Implementation Method 2

adding the vegetable fat to the aqueous liquid during a time period of 25 to 55 minutes, such that an emulsion is formed comprising a vegetable fat phase and an aqueous phase

Methodology Applied
Scientific EffectEmulsion: Emulsion

Data Source

PatentUS20240225025A9Whippable composition ii
Publication Date: 2024.07.11 OATLY AB

AI summary

A non-dairy whippable food composition has vegetable fat in an amount of 10 to 40 percent by weight of the composition, an oat-derived material including dry matter in an amount of 1 to 10% by weight of the composition, water, and a stabilizer including monoglycerides and/or diglycerides. The vegetable fat in the composition is non-hydrogenated vegetable fat.