Object Engagement Detection Using MEMS Accelerometer Sensors

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Solution Overview

Problem

Existing robotic systems face challenges in accurately monitoring interaction with objects due to high costs associated with force or torque sensors and insufficient accuracy from motor current measurements, leading to inefficiencies in handling and location correction.

Innovation Solution

A device with sensors like accelerometers or gyroscopes, implemented using MEMS technology, is attached to the object to detect engagement with the robot, allowing for precise acceleration measurements and correlation of motion to determine object location and orientation, using signal-based measurements and reporting mechanisms to enhance precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If force or torque sensors are used to detect robot engagement with object, then measurement precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveengagement detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical force/torque sensors with an optical/imaging-based system. A camera captures images of the object, and image processing algorithms detect engagement by analyzing changes in object position, orientation, or visual features between frames, substituting mechanical sensing with optical measurement and computational analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary image processing system that mediates between the camera and the robot control. The processing system analyzes image sequences to detect engagement events, acting as an intermediary layer that translates visual data into engagement detection without requiring direct mechanical contact sensors

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If motor current measurements are used to derive force feedback, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvesensor system complexityVSAvoidforce feedback accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent substitutes electrical current measurements with optical imaging and image processing. Instead of inferring force from motor current, the system directly measures object position and orientation changes through camera images, providing more accurate engagement detection without relying on indirect electrical measurements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If RFID tags with motion sensors are used to detect acceleration, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveacceleration measurement accuracyVSAvoidtag device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces physical acceleration sensors in RFID tags with pure image-based motion detection. By analyzing sequential images of the object's position and orientation, the system derives motion information computationally, eliminating the need for embedded accelerometers in the RFID tags

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent makes the camera system multi-functional, using it both for object identification/ recognition and for motion detection/engagement measurement. The same imaging device serves multiple purposes, eliminating the need for separate specialized sensors for different measurement functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces costs by using cheaper sensors and improves accuracy in detecting engagement and determining object location, addressing dead reckoning issues and enhancing robotic handling efficiency.

Implementation Method 1

The at least one sensor of the device could comprise an accelerometer or a gyroscope

Methodology Applied
Scientific EffectAccelerometer measurement: Accelerometer

Implementation Method 2

the at least one sensor of the device could comprise an accelerometer or a gyroscope

Methodology Applied
Scientific EffectGyroscope measurement: Gyroscope

Implementation Method 3

which may be implemented in a cost-efficient manner, e.g., using MEMS (Micro Electronic Mechanical Systems) technology

Methodology Applied
Scientific EffectMicro Electronic Mechanical Systems: Microelectromechanical Systems

Data Source

PatentEP3360652B1Detection of engagement of robot with object
Publication Date: 2020.07.15 SONY GROUP CORP
  • EP3360652B1 patent drawingFigure 1~2
  • EP3360652B1 patent drawingFigure 3A~3B
  • EP3360652B1 patent drawingFigure 4

AI summary

A device (10) is placed on an object (30) handled by a robot (100). Based on measurements performed by at least one sensor of the device (10), engagement of the robot (100) with the object (30) is detected. The measurements may for example include acceleration measurements which allow for detecting movement of the object (30) caused by the robot (100).