Multi-segment Robotic Arm with Oblique Rotating Joints

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Solution Overview

Problem

Current robotic arms used in minimally invasive surgery are bulky, limit the surgical space, and have restricted joint rotation, making them unsuitable for complex internal spaces and increasing the risk of tissue damage due to their size and limited mobility.

Innovation Solution

A multi-segment rotation robotic arm with elliptical cylinder segments and a pivoting structure that allows 360-degree rotation along adjacent oblique sections, featuring a driving device with an electric motor and conductive ring connection for independent power and control, enabling precise movement and reduced volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional robotic arms are used for minimally invasive surgery, then surgical instruments can be inserted through small incisions, but the robotic arms occupy considerable volume and limit the surgical space

Engineering Contradiction:
Improverobotic arm volumeVSAvoidmobility in complex internal spaces
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The robotic arm is divided into multiple segments (first robotic arm segment, second robotic arm segment, third robotic arm segment) connected by rotating joints. Each segment can rotate independently around oblique sections, enabling the robotic arm to navigate complex internal spaces while maintaining a compact overall volume suitable for minimally invasive surgery

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic arm segments rotate around oblique sections (inclined at angles between 15-75 degrees relative to the segment axis) rather than perpendicular sections. This oblique rotation geometry allows the end effector to reach positions that would otherwise require much larger robotic arm volume, effectively utilizing three-dimensional space more efficiently

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If conventional robotic arms with limited joint rotation are used, then the robotic arm structure remains compact, but the joints cannot rotate sufficiently to reach complex internal spaces

Engineering Contradiction:
Improvejoint rotation rangeVSAvoidrobotic arm volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The rotating joints are positioned at oblique sections rather than at the ends of robotic arm segments. This oblique positioning allows the joints to rotate through larger angles (including beyond 180 degrees in some configurations) without increasing the overall robotic arm volume, enabling access to complex curved internal spaces while maintaining a compact structure

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Multiple robotic arm segments are nested together with rotating joints at their connections. The segments can be arranged in a compact configuration when not in use, and unfold/extend as needed to reach target positions, similar to a telescoping or nested structure, maximizing rotation range without permanently increasing volume

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If multiple robotic arms are used to install different micro-surgical instruments, then surgical functionality is enhanced, but the robotic arms restrict each other's movements due to space constraints

Engineering Contradiction:
Improvesurgical instrument functionalityVSAvoidrobotic arm mobility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Each robotic arm is segmented into multiple independently controllable segments with oblique rotating joints. This segmentation allows multiple robotic arms to operate in the same surgical space with greater independence, as each arm can navigate around others more easily by adjusting individual segment orientations, reducing mutual interference while maintaining full surgical functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic arm segments and joints are designed to be dynamically adjustable during surgery. The oblique rotating joints can change their orientation and rotation angles in real-time, allowing multiple robotic arms to dynamically coordinate their movements and avoid collisions, enhancing both functionality and ease of operation

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If conventional robotic arms with complex mathematical operations are used for movement control, then positioning precision can be achieved, but calculation errors may cause the robotic arm to accidentally touch non-surgical tissues

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsafety against tissue damage
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The robotic arm system incorporates feedback mechanisms where the actual positions and orientations of the robotic arm segments are continuously monitored and compared with the planned trajectory. If deviations are detected that might lead to contact with non-surgical tissues, the system can correct the path in real-time, enhancing safety while maintaining positioning precision

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system performs preliminary safety checks and path planning before executing robotic arm movements. By pre-calculating safe trajectories and identifying potential collision risks with non-surgical tissues, the system can prevent harmful contact before it occurs, reducing reliance on complex real-time mathematical operations during actual movement

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robotic arm can navigate complex body cavities with enhanced mobility and accuracy, reducing the risk of tissue damage and expanding the surgical space, while maintaining efficient power transmission and control, thus improving the safety and efficiency of minimally invasive procedures.

Implementation Method 1

a driving device is located between two of the concatenated robotic arm segments... the driving device is used to drive the pivoting structure so that the two of the concatenated robotic arm segments move relatively to each other

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS11857282B2Multi-segment rotation robotic arm
Publication Date: 2024.01.02 HUANG HAN-I
  • US11857282B2 patent drawing
  • US11857282B2 patent drawing
  • US11857282B2 patent drawing

AI summary

Provided is a multi-segment rotation robotic arm which contains a plurality of concatenated robotic arm segments which can rotate 360 degrees along an adjacent oblique section thereof. Any one of the concatenated robotic arm segments of the multi-segment rotation robotic arm can be arbitrarily concatenate in accordance with use requirements. When the concatenated robotic arm segments rotate relatively, they can rotate 360 degrees without affecting the electric supply, and can also reduce the volume increase by rotated joints. Therefore, the multi-segment rotation robotic arm of the present invention can effectively adapt to complex and tortuous spaces in the body cavity to reduce the possibility of expanding the opening of the minimally invasive surgery and causing damage to organs or tissues in the body cavity.