Porous OCP-Gelatin Bone Regeneration Material for Implant Handleability

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Solution Overview

Problem

Collagen-containing bone regeneration materials are fragile and prone to breaking down during implantation, while gelatin-containing materials exhibit good physical properties but lack handleability.

Innovation Solution

A composite of octacalcium phosphate particles and gelatin with specific particle sizes and molecular weight ranges, forming a porous body with controlled porosity and porosity, enabling the material to maintain its shape and resist fracture during implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If collagen-containing bone regeneration material is used, then conformability and workability are improved, but the material becomes fragile and breaks down during implantation

Engineering Contradiction:
ImproveworkabilityVSAvoidfragility
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent uses a composite material consisting of hydroxyapatite particles (calcium phosphate compound) and gelatin (polymer material). This composite structure combines the brittleness resistance of hydroxyapatite with the flexibility and workability of gelatin, achieving both ease of operation and adequate strength to prevent breakdown during implantation.

Inventive Principle:
Principle #40Composite materials

2Strength

If gelatin-containing bone regeneration material is used, then physical strength and formability are improved, but handleability deteriorates

Engineering Contradiction:
Improvephysical strengthVSAvoidhandleability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent optimizes specific parameters including the particle size of hydroxyapatite (5-500 μm) and the molecular weight of gelatin (30-70 kDa). These parameter adjustments balance the material's physical strength with its handleability, ensuring the material maintains its shape during implantation while remaining workable.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If calcium phosphate compound is used alone, then bone regeneration performance is improved, but formability and elasticity deteriorate

Engineering Contradiction:
Improvebone regeneration performanceVSAvoidformability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a composite where hydroxyapatite particles (5-500 μm) provide bone regeneration performance while gelatin (molecular weight 30-70 kDa) provides formability and elasticity. The gelatin acts as a binding matrix that holds the calcium phosphate particles together, enabling the material to be formed into desired shapes while maintaining high bone regeneration capability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite exhibits high handleability and shape retention, resisting damage during implantation and maintaining its original shape upon compression, thus improving the practicality of bone regeneration materials.

Implementation Method 1

The porous body is adapted to maintain the shape as formed by compression when in a dry state and expand into the pre-compression state upon absorbing water

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP3862028B1Bone regeneration material
Publication Date: 2026.03.11 NIPRO CORP
  • EP3862028B1 patent drawingFigure 1
  • EP3862028B1 patent drawingFigure 2

AI summary

A bone regeneration material according to the present disclosure includes at least a composite of octacalcium phosphate (OCP) particles and gelatin, and is a porous body having a plurality of pores. The particle size of the octacalcium phosphate particles is 1 µm or more but less than 1 mm, and the molecular weight of the gelatin is in the range of 30 kDa to 70 kDa. Thus, the material is able to resist breaking down during implantation and exhibit high handleability.