OFDR Interrogator Monitoring for Swept-Laser Power Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing OFDR measurement systems face errors due to laser tuning speed variations, optical power fluctuations, interferometer path length changes, core-to-core delay shifts, and electrical signal delays, which affect the accuracy and reliability of fiber optic shape sensing.

Innovation Solution

Implementing an optical amplifier, such as an EDFA, to amplify laser light and adjust gain levels during rising and falling sweeps, along with modulating the laser output with a known signal to correct for power imbalances and delays, and performing in-system checks during turnarounds to maintain consistent power levels and reduce measurement errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an optical amplifier is added to amplify laser light and adjust gain levels, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

An optical amplifier (EDFA) is introduced as an intermediary component in the optical path to amplify the laser light. The amplifier includes gain control circuitry that acts as a mediator to adjust the gain levels dynamically, compensating for power fluctuations without requiring fundamental changes to the entire system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback control through gain control circuitry that monitors the optical power levels and adjusts the amplifier gain accordingly. This feedback mechanism compensates for power fluctuations during rising and falling sweeps, maintaining measurement precision while managing the added complexity through automated control.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If laser output is modulated with a known signal to correct for power imbalances and delays, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The laser output is modulated with a known signal in advance of the actual measurement process. This preliminary modulation allows the system to characterize and correct for power imbalances and delays before they affect the measurement, enabling proactive compensation rather than reactive correction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The known modulation signal serves as a reference for feedback control, allowing the system to measure and correct delays and power imbalances in real-time. The feedback mechanism uses the known signal characteristics to automatically adjust system parameters and maintain measurement precision.

Inventive Principle:
Principle #23Feedback

3Reliability

If in-system checks are performed during turnarounds to maintain consistent power levels, then reliability is improved, but productivity decreases

Engineering Contradiction:
ImprovereliabilityVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

In-system checks are performed periodically during the turnaround periods of the laser sweep cycle. These periodic checks occur at natural pause points in the measurement process, allowing power level verification and adjustment without interrupting the overall measurement flow or reducing effective productivity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous measurement operation by performing checks during turnaround periods when the laser is naturally transitioning between sweeps. This allows reliability verification without interrupting the useful measurement action, as the checks occur during otherwise idle transition periods.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy and reliability of OFDR measurements by stabilizing laser power and correcting for delays, thereby improving the precision of fiber optic shape sensing.

Implementation Method 1

an optical amplifier amplifies the swept laser light

Methodology Applied
Scientific EffectOptical amplification:

Implementation Method 2

A tunable laser is swept to provide light at different frequencies or wavelengths

Methodology Applied
Scientific EffectLaser tuning: Laser

Implementation Method 3

detectors to convert optical information into electrical signals

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS12372344B2Methods and apparatus for OFDR interrogator monitoring and optimization
Publication Date: 2025.07.29 INTUITIVE SURGICAL OPERATIONS INC
  • US12372344B2 patent drawing
  • US12372344B2 patent drawing
  • US12372344B2 patent drawing

AI summary

Example embodiments add an optical amplifier to a multi-channel, continuously swept OFDR measurement system, adjust amplified swept laser output power between rising and falling laser sweeps, and/or utilize portions of a laser sweep in which OFDR measurements are not typically performed to enhance the integrity of the OFDR measurement system, improve the performance and quality of OFDR measurements, and perform additional measurements and tests.