Off-Road Engine Supercharger Layout for Compact Air Pressurization

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Solution Overview

Problem

Existing off-road vehicles equipped with turbochargers face challenges in efficiently increasing intake air pressure and managing heat, which affects engine performance and layout compactness.

Innovation Solution

The integration of a supercharger with a housing and a pressurization rotating body that increases intake air pressure, positioned outside the cylinder block in the axial or width direction, allows for efficient air pressure enhancement and compact engine layout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a turbocharger is used to increase intake air pressure, then engine performance is improved, but device complexity and space requirements increase

Engineering Contradiction:
Improveengine performanceVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines the supercharger housing with the engine cylinder block by positioning the housing outside the cylinder block in the axial direction, creating an integrated structure that reduces overall device complexity while maintaining the air pressure enhancement function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The supercharger housing is positioned in the axial direction of the crank shaft rather than occupying additional radial space, utilizing the axial dimension to accommodate the supercharger components without increasing the engine's overall footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a supercharger housing is positioned outside the cylinder block, then layout compactness is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespace occupied by superchargerVSAvoidease of manufacture
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The supercharger system is segmented into a housing and a pressurization rotating body, allowing the housing to be positioned outside the cylinder block in the axial direction while keeping the rotating body integrated, facilitating both compact layout and manageable manufacturing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing is positioned outside the cylinder block in the axial direction of the crank shaft, utilizing the axial dimension to achieve compact layout without interfering with the radial space requirements of the cylinder block and other engine components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances engine performance by ensuring efficient air pressure increase and improves the layout compactness by reducing the space occupied by the supercharger, allowing for better freedom in part arrangement.

Implementation Method 1

a pressurization rotating body accommodated in the housing, and increases pressure of intake air, which is to be supplied to the internal combustion engine, by rotation of the pressurization rotating body

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS20250179979A1Off-road vehicle
Publication Date: 2025.06.05 KAWASAKI MOTORS LTD
  • US20250179979A1 patent drawing
  • US20250179979A1 patent drawing
  • US20250179979A1 patent drawing

AI summary

An off-road vehicle includes: an internal combustion engine including a crank shaft and a cylinder block including a cylinder; and a supercharger that includes a housing and a pressurization rotating body accommodated in the housing, and increases pressure of intake air, which is to be supplied to the internal combustion engine, by rotation of the pressurization rotating body. The housing is located outside the cylinder block in an axial direction of the crank shaft.