Oleaginous Bacterial Cells Expressing Cellulolytic Enzymes

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Solution Overview

Problem

The challenge lies in utilizing lignocellulosic materials for lipid production due to their complex structure and the high cost of enzymatic hydrolysis required for oleaginous bacterial cells to access cellulose, with Rhodococcus opacus PD630 being unable to use cellobiose as a carbon source due to a lack of β-glucosidase activity.

Innovation Solution

Genetically modifying oleaginous bacterial cells to express endocellulase, exocellulase, and cellobiase activities, enabling them to hydrolyze cellulosic materials into cellobiose or glucose for lipid production, thereby eliminating the need for external enzymes and allowing the use of cellulosic substrates directly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If lignocellulosic materials are used as carbon source for lipid production, then production cost is reduced and sustainability is improved, but the complex structure of lignocellulose makes it resistant to biodegradation and requires expensive enzymatic hydrolysis

Engineering Contradiction:
Improveproduction costVSAvoidenzymatic hydrolysis complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines cellulose degradation enzymes (endoglucanase, exoglucanase, and beta-glucosidase) and lipid production functions into a single oleaginous bacterial cell. This consolidation eliminates the need for separate enzymatic hydrolysis steps and external enzyme additions, allowing the organism to directly convert lignocellulosic materials into lipids while reducing overall process complexity and production costs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The engineered oleaginous bacterial cell performs multiple functions simultaneously: it degrades cellulose through secreted enzymes, transports cellobiose into the cell, hydrolyzes cellobiose to glucose via beta-glucosidase, and produces lipids from the released glucose. This multi-functionality allows a single organism to handle the entire conversion process from lignocellulosic material to lipid product.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If separate enzymatic hydrolysis steps are used to convert cellulose to sugars, then lipid production can proceed, but the process complexity and production cost increase

Engineering Contradiction:
Improvelipid production efficiencyVSAvoidprocess steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges saccharification and lipid production into a single consolidated bioprocessing step performed by the engineered oleaginous bacterial cell. The organism secretes cellulolytic enzymes to hydrolyze cellulose, transports the resulting sugars, and converts them to lipids all within one biological system, eliminating multiple separate process steps while maintaining high lipid production efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The oleaginous bacterial cell provides its own cellulolytic enzymes and metabolic pathways needed for cellulose degradation and lipid synthesis. The cell autonomously produces endoglucanase, exoglucanase, and beta-glucosidase enzymes, and possesses the complete metabolic machinery to convert cellulose-derived sugars into lipids without requiring external enzyme additions or separate processing steps.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If Rhodococcus opacus PD630 is used for lipid production, then high lipid accumulation is achieved, but the strain cannot utilize cellobiose as carbon source due to lack of beta-glucosidase activity

Engineering Contradiction:
Improvelipid accumulationVSAvoidcarbon source utilization
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The engineered R. opacus PD630 strain produces its own beta-glucosidase enzyme and possesses functional cellobiose transporters, enabling it to autonomously utilize cellobiose as a carbon source. The cell synthesizes the necessary enzymatic and transport components internally, allowing it to expand its carbon source versatility while maintaining its high lipid accumulation capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent modifies the metabolic parameters of R. opacus PD630 by introducing beta-glucosidase activity and cellobiose transport capability. These parameter changes enable the strain to expand its carbon source utilization spectrum to include cellobiose and other beta-glucosides, while preserving its inherent high lipid accumulation phenotype through careful genetic engineering that maintains the original lipid synthesis pathways.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient lipid production from renewable and low-cost cellulosic substrates, reducing production costs and simplifying the process by allowing consolidated bioprocessing without the need for separate hydrolysis steps.

Implementation Method 1

genes encoding at least one endocellulase, exocellulase and cellobiase activity operably linked to a suitable promoter sequence have been introduced into said cell

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

The key steps in cellulose degradation and subsequent fermentation into biofuels include the saccharification of the polymeric substrate into simple sugars, usually mediated by the action of at least three enzymes (endoglucanase (E.C. 3.2.1.4), exoglucanase (E.C. 3.2.1.91) and β-glucosidase (E.C. 3.2.1.21)) that act in a synergistic manner

Methodology Applied
Scientific EffectEnzyme: Enzyme

Implementation Method 3

The key steps in cellulose degradation and subsequent fermentation into biofuels include the saccharification of the polymeric substrate into simple sugars

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 4

Microorganism-based lipids (i.e. single cell oils) can be used as raw materials for production of biofuels such as biodiesel, renewable diesel or bio jet fuel

Methodology Applied
Scientific EffectLipid biosynthesis:

Data Source

PatentUS9708593B2Oleaginous bacterial cells and methods for producing lipids
Publication Date: 2017.07.18 NESTE OYJ
  • US9708593B2 patent drawing
  • US9708593B2 patent drawing
  • US9708593B2 patent drawing

AI summary

This invention relates to cells and methods for producing lipids using cellulosic carbon source. More specifically the invention relates to oleaginous bacterial cells, wherein genes encoding at least one cellulolytic activity has been introduced. This invention also relates to methods for lipid production by cultivating an oleaginous bacterial strain or strains capable of expressing one or more cellulolytic activity.