OLED Auxiliary Layer for Heterogeneous Doped Interface

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Solution Overview

Problem

Current semiconductor fabrication processes for blue light OLEDs result in inefficient interfaces between doped layers, leading to decreased performance, shorter lifespan, and higher operating voltage in full-color Organic Light-Emitting Diode (OLED) displays.

Innovation Solution

Incorporating an auxiliary layer with electron mobility greater than 1×10−4 m2/V*s, fabricated using the same process as the second doped layer, between the first and second doped layers to improve the performance of the organic light emitting device, specifically between the blue light common layer and the organic light emitting layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an interface between doped layers is formed with different process modes, then fabrication flexibility is improved, but interface quality deteriorates causing efficiency decrease

Engineering Contradiction:
Improvefabrication flexibilityVSAvoidinterface quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces an auxiliary layer as an intermediary component between the first doped layer (fabricated by solution process) and the second doped layer (fabricated by vacuum process). This auxiliary layer acts as a buffer that mediates the interface between two different fabrication processes, improving electron transport across the heterogeneous interface while maintaining the benefits of both solution and vacuum fabrication methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If no auxiliary layer is added between doped layers, then device complexity is reduced, but electron transport efficiency deteriorates

Engineering Contradiction:
Improvelayer structure complexityVSAvoidelectron transport efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The auxiliary layer serves as a mediator that facilitates electron transport between the first and second doped layers. By introducing this intermediate layer with specific material properties (electron mobility > 1×10^-4 m²/Vs), the patent improves electron transport efficiency without requiring complex multi-step fabrication processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent specifies particular parameters for the auxiliary layer including electron mobility greater than 1×10^-4 m²/Vs and thickness between 1-5 nm. By controlling these physical parameters, the auxiliary layer optimizes electron transport efficiency while maintaining simple fabrication compatibility with existing solution and vacuum processes.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional doped layer interface is used, then manufacturing process is simplified, but operating voltage increases and lifespan decreases

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoiddevice lifespan
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The auxiliary layer acts as a protective intermediary that improves the heterogeneous interface between solution-process and vacuum-process doped layers. This intermediary structure reduces interface defects and improves electron transport, thereby extending device lifespan and reducing operating voltage while maintaining compatibility with conventional manufacturing processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and extends the lifespan of OLEDs by reducing operating voltage and improving current and power efficiency while maintaining the same brightness and color characteristics.

Implementation Method 1

the auxiliary layer has an electron mobility more than 1×10−4 m2/V*s

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

Organic light emitting device including a first electrode, a second electrode, and an organic functional layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10026914B2Organic light emitting device and method for fabricating the same, and display apparatus
Publication Date: 2018.07.17 BOE TECHNOLOGY GROUP CO LTD
  • US10026914B2 patent drawing
  • US10026914B2 patent drawing
  • US10026914B2 patent drawing

AI summary

The embodiments of the present disclosure provide an organic light emitting device including a first electrode, a second electrode, and an organic functional layer, wherein the organic functional layer includes a first doped layer fabricated in a first process, a second doped layer fabricated in a second process, and an auxiliary layer formed between the first doped layer and the second doped layer, wherein the auxiliary layer is used to improve the performance of the first doped layer. The embodiments of the present disclosure further provide a method for fabricating the organic light emitting device. The embodiments of the present disclosure also provide a display apparatus including the organic light emitting device.