OLED Blocking Walls for Water Oxygen Barrier

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Solution Overview

Problem

Current display panel packaging structures fail to effectively block water and oxygen, leading to corrosion of organic light emitting devices and low yield in OLEDs.

Innovation Solution

Incorporation of inorganic blocking walls between light emitting device units and pixel defining bodies, made from silicon nitride, to prevent water and oxygen infiltration, with the blocking walls contacting the planarization and anode layers and extending to cover side surfaces of pixel defining bodies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an inorganic/organic multiple alternating film structure is used for packaging, then the structure can relieve stress between adjacent inorganic layers, but the water and oxygen blocking performance is insufficient

Engineering Contradiction:
Improvestress reliefVSAvoidwater and oxygen blocking
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The packaging structure is segmented into multiple functional layers: inorganic blocking layers for water/oxygen barrier, organic stress-relief layers, and pixel defining bodies with blocking walls. This segmentation allows each layer to specialize in its function, improving overall performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite packaging structures combining inorganic materials (for blocking) and organic materials (for stress relief). The pixel defining bodies also use composite structures with side walls and blocking walls made of different materials to achieve both mechanical stability and barrier functionality.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the pixel defining bodies are used to define pixel regions, then the light emitting device units are structured, but water and oxygen can still diffuse horizontally between units

Engineering Contradiction:
Improvepixel region definitionVSAvoidwater and oxygen diffusion
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The blocking walls extend vertically from the substrate upward along the side surfaces of pixel defining bodies, adding a vertical barrier dimension to the horizontal pixel definition. This multi-dimensional approach prevents water and oxygen diffusion while maintaining pixel structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The blocking walls act as intermediary structures between adjacent pixel defining bodies, creating a barrier that prevents direct contact and diffusion of water and oxygen between neighboring light emitting device units.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances water-oxygen resistance by blocking diffusion in a horizontal direction, thereby improving the longevity and reliability of OLEDs.

Implementation Method 1

a plurality of blocking walls, each being disposed between the neighboring light emitting device units for blocking water and oxygen

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS11145698B2Display panel and display device
Publication Date: 2021.10.12 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11145698B2 patent drawing
  • US11145698B2 patent drawing

AI summary

A display panel and a display device are provided. The display panel has an array substrate, a planarization layer, an anode layer, a light emitting device layer having light emitting device units, a plurality of pixel defining bodies, and a plurality of blocking walls disposed between the neighboring light emitting device units for blocking water and oxygen. Each of the blocking walls contacts with at least one of the planarization layer and the anode layer, and an upper surface of one of the blocking walls is not lower than an upper surface of one of the pixel defining bodies.