OLED Buffer Layer Composite for Charge Balance and Lifetime

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Solution Overview

Problem

Existing organic light-emitting diodes (OLEDs) face challenges in achieving high efficiency and uniform lifetime across different color sub-pixels due to variations in material characteristics and layer thicknesses.

Innovation Solution

Incorporating a buffer layer and electron transport layer with specific mixtures of electron-transporting organometallic and organic compounds, such as lithium quinolate and 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline, within the OLED structure to control hole and electron transport rates, along with tailored thicknesses and weight ratios of these layers to enhance charge balance and emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional single-material electron transport layers are used, then device structure is simple, but efficiency and lifetime are insufficient

Engineering Contradiction:
ImproveefficiencyVSAvoidlayer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electron transport layer is constructed as a composite structure with a first electron transport layer containing an organometallic compound and a second electron transport layer containing an organic compound. This composite approach combines the advantages of both material types to achieve high efficiency and long lifetime simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The electron transport function is divided into two separate layers: the first electron transport layer using organometallic compounds for primary electron transport, and the second electron transport layer using organic compounds for complementary transport and stability. This segmentation allows each layer to be optimized for specific functions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If different materials are used for different color sub-pixels, then color characteristics improve, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvelifetime uniformityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs the same organometallic compound (Alq3) and organic compound (BCP) combinations across red, green, and blue sub-pixels. This universal material system simplifies manufacturing while achieving lifetime uniformity through optimized layer structures and thicknesses that work effectively for all color emissions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution results in improved brightness, reduced driving voltage, and extended lifetime of OLEDs across red, green, and blue sub-pixels, maintaining high efficiency and power efficiency while minimizing voltage increases over time.

Implementation Method 1

each of the buffer layer and the electron transport layer includes a mixture of an electron-transporting organometallic compound and an electron-transporting organic compound

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

When the holes and electrons recombine in molecules, excitons having a high-energy excited state are generated. As the excitons return to a low-energy ground state, the materials emit lights.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9142795B2Organic light-emitting diode
Publication Date: 2015.09.22 SAMSUNG DISPLAY CO LTD
  • US9142795B2 patent drawing
  • US9142795B2 patent drawing
  • US9142795B2 patent drawing

AI summary

An organic light-emitting diode includes a first electrode and a second electrode facing the first electrode; an emission layer between the first electrode and the second electrode; a hole transport layer between the first electrode and the emission layer and includes a first hole transport layer, a second hole transport layer, and a buffer layer between the first hole transport layer and the second hole transport layer; and an electron transport layer between the emission layer and the second electrode, wherein the buffer layer and the electron transport layer each include a mixture of an electron-transporting organometallic compound and an electron-transporting organic compound.