OLED Cathode Segmentation for Voltage and Lifetime Trade-off

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Solution Overview

Problem

Organic electroluminescent devices face challenges in achieving high luminance efficiency and long lifetime due to the use of air-stable electron injection materials, which require higher driving voltages and have shorter lifetimes when compared to alkali or alkaline earth metal salts with high activation.

Innovation Solution

The device incorporates a cathode layer with a first conductive layer having a higher work function than the second conductive layer, positioned between the organic functional layer, to facilitate efficient electron injection, reducing driving voltage and enhancing luminance efficiency while using air-stable electron injection materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If air-stable electron injection materials are used, then device lifetime is improved, but driving voltage increases and luminance efficiency decreases

Engineering Contradiction:
Improvedevice lifetimeVSAvoiddriving voltage
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The cathode is segmented into multiple conductive layers with different work functions. The first conductive layer (air-stable material) contacts the organic functional layer, while the second conductive layer (alkali or alkaline earth metal salt) is positioned beneath it. This segmentation allows each layer to perform its specialized function: the first layer provides stability and prevents material degradation, while the second layer provides high electron injection efficiency through its low work function, thereby resolving the contradiction between lifetime and driving voltage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first conductive layer acts as an intermediary between the organic functional layer and the second conductive layer. It protects the highly reactive second conductive layer from direct exposure to oxygen and moisture, preventing degradation while still allowing effective electron injection to occur. This intermediary structure enables the system to benefit from both the stability of air-stable materials and the high efficiency of reactive metal salts.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If alkali or alkaline earth metal salt with high activation is used as electron injection material, then luminance efficiency is improved, but device lifetime decreases due to poor air stability

Engineering Contradiction:
Improveluminance efficiencyVSAvoiddevice lifetime
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The cathode is divided into two distinct conductive layers, each with specific materials optimized for different functions. The second conductive layer contains alkali or alkaline earth metal salts that provide high electron injection efficiency and low driving voltage, while the first conductive layer contains air-stable materials that protect the second layer from environmental degradation. This segmentation allows the system to achieve both high luminance efficiency and long device lifetime.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first conductive layer serves as a protective intermediary that shields the highly reactive alkali or alkaline earth metal salt in the second conductive layer from oxygen and moisture in the environment. This protection mechanism prevents the degradation of the electron injection material, thereby extending device lifetime while maintaining the high luminance efficiency provided by the low work function material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If air-stable electron injection materials are used, then device stability is improved, but electron injection efficiency decreases requiring higher driving voltage

Engineering Contradiction:
Improvedevice stabilityVSAvoidelectron injection efficiency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cathode structure is segmented into two functional layers: the first conductive layer made of air-stable materials provides device stability and protection, while the second conductive layer made of alkali or alkaline earth metal salts provides high electron injection efficiency. This segmentation resolves the contradiction by assigning different functional priorities to different layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first conductive layer acts as an intermediary that maintains device stability without compromising electron injection efficiency. By positioning this stable layer in contact with the organic functional layer and placing the highly efficient but reactive second layer beneath it, the system achieves both stability and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces driving voltage and improves luminance efficiency, ensuring a longer device lifetime and suitability for mass production.

Implementation Method 1

electrons are successfully injected into the organic electroluminescent layer

Methodology Applied
Scientific EffectElectron injection:

Implementation Method 2

carrier concentration of the electron transporting layer is increased to generate tunneling effects, which facilitates injection of the electrons into the organic electroluminescent layer

Methodology Applied
Scientific EffectTunneling effects:

Implementation Method 3

the organic electroluminescent device is a semiconductor device capable of converting electrical energy into optical energy

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 4

When encountered in the organic electroluminescent layer, the electrons and the holes may recombine to generate photons, and the phenomenon of light emission is generated

Methodology Applied
Scientific EffectElectron-hole recombination:

Data Source

PatentUS9190625B2Organic electroluminescent device having conductive layers in a cathode layer and an electron transporting layer having a metal complex
Publication Date: 2015.11.17 AU OPTRONICS CORP
  • US9190625B2 patent drawing
  • US9190625B2 patent drawing
  • US9190625B2 patent drawing

AI summary

An organic electroluminescent device including an anode layer, an organic functional layer and a cathode layer is provided. The organic functional layer is disposed between the anode layer and the cathode layer. The cathode layer includes a first conductive layer and a second conductive layer. The first conductive layer is disposed between the organic functional layer and the second conductive layer, and work function of the first conductive layer is higher than work function of the second conductive layer.