OLED Charge Generation Layer Naphthalocyanine Intermediate

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Solution Overview

Problem

Organic light-emitting devices (OLEDs) face challenges in achieving high luminous density while maintaining a long service life due to increased stress from high current and luminous density, and existing Charge Generation Layers (CGLs) suffer from absorption losses and voltage drops, which affect efficiency and longevity.

Innovation Solution

An organic light-emitting device structure incorporating a charge carrier-generating layer stack with a naphthalocyanine derivative intermediate layer, which enhances charge separation and reduces absorption losses by displacing long-wave absorptions from the visible to the infrared range, thereby increasing efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If inorganic materials or conventional organic materials are used for p-doping in CGLs, then charge carrier generation is achieved, but absorption losses occur in the visible spectral range and voltage drops increase

Engineering Contradiction:
Improveabsorption lossesVSAvoidservice life
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the optical parameters of the intermediate layer by using naphthalocyanine derivatives, which have their absorption bands shifted to the infrared range. This parameter change eliminates absorption losses in the visible spectral range while maintaining the charge separation function, directly resolving the contradiction between energy loss and device reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure consisting of an electron-transporting layer, an intermediate layer with naphthalocyanine derivative, and a hole-transporting layer. This composite material system combines the advantages of each layer to achieve both low absorption losses and stable charge carrier generation, improving both energy efficiency and service life

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If higher current is injected to increase luminous density, then emitted luminous density increases, but stress on the OLED increases and service life is shortened

Engineering Contradiction:
Improveluminous densityVSAvoidservice life
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The intermediate layer with naphthalocyanine derivative acts as an intermediary between the electron-transporting and hole-transporting layers. It facilitates efficient charge separation and reduces voltage drops, enabling the OLED to achieve high luminous density with lower operating stress, thereby extending service life while maintaining high illumination intensity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a Charge Generation Layer is used to stack multiple OLEDs, then luminous density and service life are improved, but voltage drop across the CGL increases

Engineering Contradiction:
Improveluminous densityVSAvoidvoltage drop
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the electrical parameters of the intermediate layer by selecting materials with appropriate energy levels and low resistance. The naphthalocyanine derivative provides optimal charge transport properties that minimize voltage drops while maintaining high charge separation efficiency, enabling efficient stacking of multiple OLEDs with reduced energy consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of naphthalocyanine derivatives in the intermediate layer of the charge carrier-generating layer stack reduces absorption losses in the visible spectral range, leading to increased OLED efficiency and extended service life without compromising stability, allowing for higher luminous density and reduced voltage drops.

Implementation Method 1

a charge carrier-generating layer stack on the first organic functional layer stack, a second organic functional layer stack on the charge carrier-generating layer stack... the at least one intermediate layer comprises a naphthalocyanine derivative

Methodology Applied
Scientific EffectCharge carrier generation: Electroluminescence

Implementation Method 2

reduces absorption losses by displacing long-wave absorptions from the visible to the infrared range

Methodology Applied
Scientific EffectAbsorption displacement: Absorption (EM radiation)

Data Source

PatentUS10333089B2Organic light-emitting device and method for producing an organic light-emitting device
Publication Date: 2019.06.25 DOLYA HOLDCO 5 LTD
  • US10333089B2 patent drawing
  • US10333089B2 patent drawing
  • US10333089B2 patent drawing

AI summary

Disclosed is an organic light-emitting, component which comprises a substrate, a first electrode on the substrate, a first organic functional layer stack on the first electrode, a charge carrier-generating layer stack on the first organic functional layer stack, a second organic functional layer stack on the charge carrier-generating layer stack, and a second electrode on the second organic functional layer stack. The charge carrier-generating layer stack comprises at least one hole-transporting layer, one electron-transporting layer and one intermediate layer, wherein the at least one intermediate layer comprises a naphthalocyanine derivative.