Tandem OLED Connection Layer Energy Level Alignment

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Solution Overview

Problem

Tandem organic electroluminescent devices face challenges in achieving balanced energy levels between connection layers and light-emitting units, leading to inefficient electron and hole injection, which affects voltage, lifetime, and production complexity.

Innovation Solution

Incorporating a specific connection layer with a metal layer and a first organic layer, where the LUMO energy level of the organic material is adjusted to be within 2.1 eV of the metal's work function, and a second organic layer with a HOMO energy level greater than the LUMO energy level of the first organic material by at least 0.3 eV to enhance electron and hole injection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a connection layer with a metal layer and organic layer is used to connect two light-emitting units, then the electron and hole injection efficiency is improved, but the device complexity increases due to multiple material layers and energy level matching requirements

Engineering Contradiction:
Improveelectron and hole injection efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an organic layer as an intermediary between the metal layer and the light-emitting unit. This organic layer mediates the energy level mismatch between the metal and the organic light-emitting materials, enabling efficient charge injection. The organic layer acts as a buffer that facilitates electron and hole transfer while simplifying the overall device structure compared to direct metal-to-organic contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes the energy level parameters of the organic layer materials to achieve proper alignment with both the metal layer work function and the light-emitting unit energy levels. By carefully selecting organic materials with specific HOMO and LUMO energy levels, the patent achieves efficient charge injection without requiring complex multi-layer structures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the LUMO energy level of the organic material is adjusted to be within 2.1 eV of the metal's work function, then the electron injection ability is improved, but the manufacturing precision requirements increase for energy level control

Engineering Contradiction:
Improveelectron injection abilityVSAvoidenergy level control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent establishes a quantitative parameter guideline (LUMO energy level within 2.1 eV of metal work function) that simplifies the material selection process. This parameter-based approach allows manufacturers to select from a range of suitable organic materials without requiring ultra-precise energy level matching, thereby reducing manufacturing precision requirements while still achieving good electron injection performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a second organic layer with HOMO energy level greater than LUMO energy level of the first organic material by at least 0.3 eV is used, then the hole injection is controlled, but the device complexity increases

Engineering Contradiction:
Improvehole injection controlVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies different organic materials with specific energy level characteristics to different locations in the connection structure. The first organic layer near the metal has optimized LUMO for electron injection, while the second organic layer has optimized HOMO for hole injection. This local optimization of material properties achieves good charge injection control without requiring a completely complex multi-layer structure.

Inventive Principle:
Principle #3Local quality

4Reliability

If multiple types of materials are used in the connection layer to achieve proper energy level alignment, then the carrier transport is improved, but the production cost increases

Engineering Contradiction:
Improvecarrier transportVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent provides clear energy level parameter guidelines (LUMO within 2.1 eV of metal work function, HOMO-LUMO offset of at least 0.3 eV) that enable manufacturers to select from multiple material options with comparable performance. This parameter-based selection approach allows for cost optimization by choosing materials based on availability and price while maintaining good carrier transport properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the external quantum efficiency and power efficiency while maintaining a low voltage and extended device lifetime, simplifying the production process.

Implementation Method 1

the LUMO energy level of the organic material is adjusted to be within 2.1 eV of the metal's work function

Methodology Applied
Scientific EffectEnergy level alignment:

Implementation Method 2

improves an electron injection ability through adjusting a difference between a LUMO energy level of a first organic material of the first organic layer and a work function of a metal material of the metal layer

Methodology Applied
Scientific EffectElectron injection:

Implementation Method 3

controls a hole injection through adjusting a difference between a HOMO energy level of a second organic material of the second organic layer connected to the first organic layer and the LUMO energy level of the first organic material

Methodology Applied
Scientific EffectHole injection:

Implementation Method 4

converts electrical energy into light through a voltage applied at both the cathode and the anode of the device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230180492A1Organic electroluminescent device
Publication Date: 2023.06.08 BEIJING SUMMER SPROUT TECH CO LTD
  • US20230180492A1 patent drawing
  • US20230180492A1 patent drawing
  • US20230180492A1 patent drawing

AI summary

Provided is a new organic electroluminescent device. This new organic electroluminescent device comprises multiple light-emitting units, a second organic layer and a specific connection layer. This new organic electroluminescent device controls LUMOfirst organic material - work functionmetal to be ≤ 2.1 eV, which can promote a separation of electrons at metal and organic interfaces, suppressing a recombination of carriers at the interfaces. HOMOsecond organic material -LUMOfirst organic material is controlled to be ≥ 0.3 V, and a hole injection is controlled through an adjustment of a doping concentration of a first organic material, which can balance a recombination of the carriers on a light-emitting layer, significantly improving efficiency and a lifetime of the device and reducing power consumption of the device. This new tandem organic electroluminescent device has more excellent device performance and broader application prospects.