OLED Current Distribution via Corner Separator

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Solution Overview

Problem

Organic light emitting diode (OLED) devices are prone to hot spots at the corners of the light emitting area due to high current density, leading to reduced lifespan and potential damage, as existing solutions like modifying corner geometry disturb visual perception and limit design options.

Innovation Solution

A separator with higher sheet resistance than the electrode contact is introduced between the anode contact area and the light emitting area, specifically in the corner regions, to reduce local current density and prevent hot spots, allowing for efficient current distribution and heat management without altering the device's geometric design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If corner geometry is modified (cutting corners or increasing corner radius) to reduce hot spots, then current distribution is improved, but visual perception is disturbed and design options are limited

Engineering Contradiction:
Improvecurrent distributionVSAvoidcorner geometry
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies local quality by introducing a separator with different electrical properties (higher sheet resistance) specifically in the corner regions, rather than modifying the overall corner geometry. This allows the majority of the light emitting area to maintain its intended shape and visual appearance, while only the corner regions have modified electrical characteristics to reduce current density and prevent hot spots.

Inventive Principle:
Principle #3Local quality

2Reliability

If separator with higher sheet resistance is introduced in corner regions, then hot spots are reduced and current distribution is improved, but device complexity increases

Engineering Contradiction:
Improvehot spot preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the electrode contact structure by introducing a separator that divides the corner regions from the main light emitting area. This segmentation allows different electrical properties in different regions, with the separator having higher sheet resistance to block excess current in corners while the main area maintains its original conductivity for optimal light emission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separator acts as an intermediary element between the electrode contact and the light emitting area in corner regions. It mediates the current flow by providing a controlled resistance path that prevents excessive current density in corners without completely blocking current, thus reducing hot spots while maintaining overall device functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the occurrence of hot spots by distributing current homogeneously, extending the device's lifespan and improving its sensitivity to external stresses without compromising visual aesthetics.

Implementation Method 1

a separator between the electrode sheet and the electrode contact, wherein the separator is formed of an isolating material and/or a material having a sheet resistance higher than a sheet resistance of the electrode contact

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentEP3078068B1Current distribution in an organic light emitting diode device
Publication Date: 2020.03.11 OLEDWORKS GMBH
  • EP3078068B1 patent drawingFigure 1~2
  • EP3078068B1 patent drawingFigure 3~4
  • EP3078068B1 patent drawingFigure 5~6

AI summary

The invention relates to an organic light emitting diode device having an electrode sheet (1) of a light emitting area and an electrode contact (12) in contact with the electrode sheet (1), to a method for forming such OLED device and to method of operating such OLED device. In order to provide such OLED device having a reduced tendency for the occurrence of hot spots, the present invention provides for reducing a local and/or average regional current density of a current flowing in operation of the lighting device through an interface between the electrode sheet and the electrode contact in a comer area of the interface.