OLED Electron Control Layer for Charge Balance and Efficiency

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Solution Overview

Problem

Current organic light-emitting devices (OLEDs) face challenges in achieving high efficiency and long lifespan due to limitations in the design of their emission layers and electron transport regions, which affect the balance of hole and electron injection and the overall performance of the device.

Innovation Solution

The proposed solution involves an organic light-emitting device structure with a specific configuration including a first electrode, an emission layer with a first compound, an electron transport layer with a second compound, and an electron control layer with a third compound, where the compounds are selected from specific formulas to optimize the balance of charge carriers and improve device efficiency and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional emission layer and electron transport region designs are used, then device structure is simple, but efficiency and lifespan are insufficient

Engineering Contradiction:
Improvedevice efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electron transport region is segmented into two distinct layers: an electron transport layer and an electron control layer positioned between the emission layer and electron transport layer. This segmentation allows each layer to be optimized for specific functions, improving overall device efficiency and lifespan while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material strategies by selecting specific compounds for each layer according to defined formulas. The emission layer uses compounds from Formula 1, the electron transport layer uses compounds from Formula 2, and the electron control layer uses compounds from either Formula 1 or Formula 2, creating a composite structure that optimizes charge carrier balance and device performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional electron transport region is used, then manufacturing is simpler, but injection balance of holes and electrons is insufficient

Engineering Contradiction:
Improveinjection balanceVSAvoidelectron transport region structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electron transport region is divided into two functional layers with distinct compound selections. The electron control layer (using Formula 1 or 2 compounds) directly interfaces with the emission layer to control electron injection, while the electron transport layer (using Formula 2 compounds) handles electron transport. This segmentation achieves superior injection balance by optimizing each layer's specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different compound formulas are assigned to different layers based on their specific functional requirements. The electron control layer uses compounds from Formula 1 or 2 to optimize electron injection control at the emission layer interface, while the electron transport layer uses Formula 2 compounds optimized for electron transport. This local quality optimization ensures each region performs its specific function effectively, achieving balanced charge carrier injection.

Inventive Principle:
Principle #3Local quality

3Productivity

If emission layer and electron transport region are optimized for efficiency, then device performance improves, but lifespan may be affected

Engineering Contradiction:
Improvedevice efficiencyVSAvoiddevice lifespan
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent uses composite material strategies with specific compound selections for each layer. The emission layer employs Formula 1 compounds, the electron transport layer uses Formula 2 compounds, and the electron control layer uses compounds from either formula. This composite approach ensures both high efficiency through optimized charge carrier balance and extended lifespan through stable material combinations that reduce degradation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes device performance and lifespan by carefully selecting and controlling material parameters. Specific compound formulas are chosen for each layer to achieve optimal HOMO/LUMO energy levels, electron mobility, and thermal stability. These parameter optimizations ensure efficient charge carrier injection and transport while maintaining material stability for extended device operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the driving voltage, efficiency, and lifetime characteristics of the OLED by achieving better injection balance of holes and electrons, leading to improved performance and longevity of the device.

Implementation Method 1

Charge carriers (e.g., the holes and the electrons) may then recombine in the emission layer to generate excitons. When the excitons drop (e.g., transition or decay) from an excited state to a ground state, light is emitted.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11056651B2Organic light-emitting device
Publication Date: 2021.07.06 SAMSUNG DISPLAY CO LTD
  • US11056651B2 patent drawing
  • US11056651B2 patent drawing
  • US11056651B2 patent drawing

AI summary

An organic light-emitting device having high efficiency and improved lifespan is provided. The organic light-emitting device of the present disclosure includes: a first electrode; a second electrode facing the first electrode; an emission layer between the first electrode and the second electrode, the emission layer including a first compound; and an electron transport region between the emission layer and the second electrode, the electron transport region including an electron transport layer including a second compound and an electron control layer including a third compound, wherein the electron control layer is between the emission layer and the electron transport layer. The first compound may be represented by Formula 1, the second compound may be represented by Formula 2, and the third compound may be selected from compounds represented by Formula 1 and/or Formula 2: