OLED Encapsulation Layer Layout for Front Visibility and Light Extraction

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Solution Overview

Problem

Organic light emitting display devices suffer from reduced light emission efficiency and display quality due to light reflection and total reflection at interfaces within their multi-layer structure, leading to degraded luminance and visibility.

Innovation Solution

The implementation of a specific layer structure comprising a substrate, electrodes, an organic light emitting layer, a thin film encapsulation layer, a sensing electrode, a low refractive index layer, and a high refractive index layer, where the gap between the edges of the openings defined by these layers is constant and the interface between the low and high refractive index layers forms an angle between 40° to 70°, optimizing light reflection and emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multi-layer structure including OLED and touch portion is used, then touch functionality is achieved, but light reflection and total reflection occur at interfaces degrading light emission efficiency

Engineering Contradiction:
Improvetouch functionalityVSAvoidlight emission efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies the principle of converting harm into benefit by utilizing the harmful light reflection and total reflection at layer interfaces to redirect light towards the front surface. The specific layer structure with low and high refractive index layers transforms the energy loss from reflection into useful light emission in the desired direction, improving front visibility while maintaining touch functionality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Loss of energy

If light reflection at interfaces is reduced, then light emission efficiency improves, but front visibility and directional light control may be compromised

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidfront visibility
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating specific regions with different refractive indices at strategic locations within the display structure. The low refractive index layer and high refractive index layer are positioned to locally modify light reflection characteristics, directing light preferentially towards the front surface while maintaining overall light emission efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by varying the refractive index of specific layers to control light behavior. By introducing layers with low refractive index (1.3-1.6) and high refractive index (1.7-1.9), the patent modifies the optical parameters at layer interfaces to achieve desirable light directionality and front visibility without sacrificing emission efficiency.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the gap between openings is reduced, then manufacturing precision is improved, but light reflection effects may be compromised

Engineering Contradiction:
Improvegap consistencyVSAvoidlight reflection control
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies composite materials by combining layers with different refractive indices (low refractive index layer with 1.3-1.6 and high refractive index layer with 1.7-1.9) to create a composite optical structure. This composite approach allows the system to maintain light reflection control effectiveness even with variations in gap dimensions, reducing sensitivity to manufacturing precision requirements.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances front visibility and light emission efficiency by directing light towards the front surface, improving display quality and maintaining consistent luminance across different viewing angles.

Implementation Method 1

a low refractive index layer on the sensing electrode, the low refractive index layer defining a second opening which overlaps the first opening; and a high refractive index layer on the thin film encapsulation layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

When a light generated in the OLED is emitted to the outside, reflection, total reflection, or the like, of the light may occur at interfaces between layers

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11758761B2Organic light emitting display device
Publication Date: 2023.09.12 SAMSUNG DISPLAY CO LTD
  • US11758761B2 patent drawing
  • US11758761B2 patent drawing
  • US11758761B2 patent drawing

AI summary

An organic light emitting display device includes: a substrate; a first electrode on the substrate; a pixel defining layer on the substrate, the pixel defining layer defining a first opening which exposes at least a part of the first electrode; an organic light emitting layer on the first electrode; a second electrode on the organic light emitting layer; a thin film encapsulation layer on the second electrode; a sensing electrode on the thin film encapsulation layer; a low refractive index layer on the sensing electrode, the low refractive index layer defining a second opening which overlaps the first opening; and a high refractive index layer on the thin film encapsulation layer. A gap between an edge of the first opening and an edge of the second opening is constant irrespective of direction.