Organic Light-Emitting Device Fluoride Intermediate Layer

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Solution Overview

Problem

The use of an inorganic barrier layer between the organic light-emitting layer and the electron transport layer in organic light-emitting devices leads to a decrease in light emission efficiency due to low electron injectivity and impurity-related degradation of the charge injection/transport layer.

Innovation Solution

An organic light-emitting device configuration with a fluoride of an alkali metal or alkaline earth metal intermediate layer and a second charge injection/transport layer doped with an alkali metal or alkaline earth metal, along with varying thicknesses of charge injection/transport layers for different light emitters to enhance electron injectivity and block impurities, is employed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inorganic barrier layer is disposed between the organic light-emitting layer and the electron transport layer, then impurity degradation of the charge injection/transport layer is suppressed, but light emission efficiency decreases

Engineering Contradiction:
Improvecharge injection/transport layer stabilityVSAvoidlight emission efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An intermediate layer comprising a fluoride of an alkali metal or alkaline earth metal is introduced between the organic light-emitting layer and the electron transport layer. This intermediate layer serves as a mediator that provides both impurity barrier functionality and high electron injectivity, thereby maintaining light emission efficiency while protecting against impurity degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electron transport layer is formed as a composite material by doping an organic material with an alkali metal or alkaline earth metal. This composite structure combines the benefits of organic materials (flexibility, processability) with the advantages of metal doping (enhanced electron transport and injectivity), achieving both high efficiency and stability.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If an electron transport layer with high electron injectivity is used, then light emission efficiency improves, but the layer becomes more susceptible to impurity degradation

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidcharge injection/transport layer stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The protective barrier function is segmented from the electron transport function. The intermediate layer comprising fluoride provides the barrier function against impurities, while the doped organic electron transport layer provides high electron injectivity. This segmentation allows each layer to be optimized for its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate layer acts as a protective intermediary between the organic light-emitting layer and the electron transport layer, shielding the high-performance but impurity-sensitive electron transport layer from degradation while maintaining its high electron injectivity capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a fluoride intermediate layer is introduced to block impurities, then charge injectivity is maintained, but device structure becomes more complex

Engineering Contradiction:
Improveelectron injectivityVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The intermediate layer comprising fluoride is designed to perform multiple functions simultaneously: blocking impurities, maintaining electron injectivity, and potentially serving as part of the optical cavity structure. This multi-functionality reduces the need for additional separate layers, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high light emission efficiency while preventing impurity-induced degradation, maintaining high charge injectivity and storage stability, and optimizing optical path lengths for improved light emission.

Implementation Method 1

an intermediate layer comprising a fluoride of an alkali metal or a fluoride of an alkaline earth metal... is disposed between the organic light-emitting layer and the electron transport layer

Methodology Applied
Scientific EffectPhysical barrier:

Implementation Method 2

a second charge injection/transport layer comprising an organic material doped with an alkali metal or an alkaline earth metal... high electron injectivity can be achieved

Methodology Applied
Scientific EffectElectron injection:

Implementation Method 3

organic electroluminescence (EL) panels... organic light-emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 4

thickness of the one charge injection/transport layer in the first light emitter is different from thickness of the one charge injection/transport layer in the second light emitter... optimizing optical path lengths for improved light emission

Methodology Applied
Scientific EffectOptical path length optimization:

Data Source

PatentUS10535717B2Organic light-emitting device
Publication Date: 2020.01.14 MAGNOLIA BLUE CORP
  • US10535717B2 patent drawing
  • US10535717B2 patent drawing
  • US10535717B2 patent drawing

AI summary

A plurality of light emitters emitting different colors of light in a light-emitting device is provided on a surface of a substrate along two dimensions. Each light emitter includes a first electrode, a first charge injection/transport layer, a light-emitting layer, an intermediate layer, a second charge injection/transport layer, and a second electrode. The intermediate layer includes a fluoride of an alkali metal or an alkaline earth metal. Among the first electrode and the second electrode, one electrode is light reflective and another electrode is light transmissive. Among the first charge injection/transport layer and the second charge injection/transport layer, one charge injection/transport layer is disposed between the light-emitting layer and the light reflective electrode, and thickness of the one charge injection/transport layer included in the first light emitter is different from thickness of the one charge injection/transport layer included in the second light emitter.