OLED Hole Blocking Layer with LUMO Gradient for Extended Service Life

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Solution Overview

Problem

Existing OLEDs have a short service life due to excessive electrons not being recombined, leading to performance degradation of films and interfaces between adjacent films.

Innovation Solution

Incorporating a hole blocking layer with at least two sub-layers having sequential LUMO and HOMO energy levels, which facilitates electron transport and blocks hole transport, increasing electron and hole recombination in the light-emitting layer, thereby improving light-emitting efficiency and extending the OLED's service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional OLED structure is used, then the device achieves basic light emission function, but the service life is short due to excessive electrons not being recombined

Engineering Contradiction:
Improveservice lifeVSAvoidunrecombined electrons
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The hole blocking layer is divided into multiple sub-layers with different LUMO energy levels (first sub-layer: 2.7-3.2 eV, second sub-layer: 2.2-2.7 eV, third sub-layer: 1.7-2.2 eV). This segmentation creates a gradient structure that systematically guides electron transport from the light-emitting layer to the second electrode, ensuring complete electron harvesting and preventing energy loss from unrecombined electrons.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the LUMO energy level parameter across different hole blocking sub-layers to create a descending gradient (3.2 eV → 2.7 eV → 2.2 eV → 1.7 eV). This parameter variation optimizes electron transport efficiency at each interface while maintaining effective hole blocking, thereby improving both reliability and reducing energy loss from unrecombined carriers.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the LUMO energy level of the hole blocking layer is higher than the light-emitting layer, then hole blocking is effective, but electron transport is hindered reducing light-emitting efficiency

Engineering Contradiction:
Improvehole blocking performanceVSAvoidlight-emitting efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Different sub-layers of the hole blocking layer are assigned different LUMO energy levels tailored to their specific positions and functions. The first sub-layer (closest to light-emitting layer) has higher LUMO (2.7-3.2 eV) for effective hole blocking, while subsequent sub-layers have progressively lower LUMO levels to facilitate electron transport. This local quality differentiation resolves the contradiction between hole blocking and electron transport.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces an energy level dimension (LUMO gradient) across the hole blocking layer structure. By varying the LUMO energy level across different sub-layers rather than using a uniform level, the patent creates a multi-dimensional solution that simultaneously achieves hole blocking (high LUMO at first sub-layer) and electron transport (lower LUMO in subsequent sub-layers).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances light-emitting efficiency and significantly extends the service life of OLEDs by ensuring more electrons and holes are recombined, reducing damage to films and interfaces, resulting in improved performance and longevity.

Implementation Method 1

the lowest unoccupied molecular orbital (LUMO) energy level decreases sequentially in the at least two hole blocking sub-layers

Methodology Applied
Scientific EffectEnergy level alignment:

Implementation Method 2

facilitates electron transport and blocks hole transport, increasing electron and hole recombination in the light-emitting layer

Methodology Applied
Scientific EffectElectron transport:

Implementation Method 3

An organic light-emitting diode (OLED) uses a light-emitting mechanism of auto-luminescence

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11362294B2Organic light-emitting diode and display panel
Publication Date: 2022.06.14 SUZHOU GOVISIONOX INNOVATION TECHNOLOGY CO LTD
  • US11362294B2 patent drawing
  • US11362294B2 patent drawing
  • US11362294B2 patent drawing

AI summary

Provided is an organic light-emitting diode. The organic light-emitting diode includes a first electrode, a second electrode, a light-emitting layer and a hole blocking layer, where the first electrode and the second electrode are oppositely disposed; the light-emitting layer is disposed between the first electrode and the second electrode; the hole blocking layer is disposed between the light-emitting layer and the second electrode; and the hole blocking layer includes at least two hole blocking sub-layers which are stacked, where a lowest unoccupied molecular orbital (LUMO) energy level decreases sequentially in the at least two hole blocking sub-layers.