OLED Hole Injection Layer Doping and HOMO Alignment

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Solution Overview

Problem

Conventional organic electroluminescent devices experience a significant decline in lifetime during mass production, typically lasting less than 180 hours, which hinders their application.

Innovation Solution

An organic electroluminescent device is designed with a hole injection layer comprising a first doped layer with a P-type dopant and an optional second doped layer with a P-type dopant and hole transport material, along with an electron blocking layer where the HOMO energy level difference between materials is less than or equal to 0.2 eV, optimizing hole injection and balancing electrons and holes to extend device lifetime and reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional organic electroluminescent device structure is used, then device can be manufactured, but lifetime is less than 180 hours which is insufficient

Engineering Contradiction:
Improvedevice lifetimeVSAvoiddevice reliability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The hole injection layer is divided into multiple doped layers with different doping concentrations. The first doped layer has a first doping concentration while the second doped layer has a second doping concentration higher than the first, allowing optimized hole injection at different interfaces to extend device lifetime

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the hole injection layer are doped with different concentrations of P-type dopant to create local variations in hole injection capability. This local quality optimization ensures adequate hole injection where needed while maintaining overall device reliability and extending lifetime

Inventive Principle:
Principle #3Local quality

2Ease of operation

If doping concentration is increased to improve hole injection, then hole injection amount increases, but device complexity increases due to multiple doped layers

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and optimizes the hole injection function by creating separate doped layers within the hole injection layer. Each layer is specifically designed with appropriate doping concentration to handle hole injection at different interfaces, improving overall efficiency while maintaining manageable complexity through functional separation

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If electron blocking layer with large HOMO energy level difference is used, then electron blocking capability is strong, but power consumption increases

Engineering Contradiction:
Improvepower consumptionVSAvoidelectron blocking capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The HOMO energy level difference between the electron blocking layer and hole transport layer is optimized to be 0.1 eV to 0.5 eV. This parameter optimization balances electron blocking capability with power consumption, ensuring adequate electron blocking while minimizing energy loss in mass production devices

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases the lifetime of organic electroluminescent devices by enhancing hole injection and adjusting the doping concentration, resulting in improved efficiency and prolonged operational hours, suitable for mass production.

Implementation Method 1

the first doped layer includes a P-type dopant... the P-type dopant in the first doped layer can increase hole injection amount

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

the second doped layer includes a P-type dopant and hole transport material... control hole injection amount by adjusting the doping concentration of the P-type dopant

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

a difference in HOMO energy level between the material of the electron blocking layer and the material of the hole transport layer is less than or equal to 0.2 eV... reduce the power consumption of the organic electroluminescent device

Methodology Applied
Scientific EffectEnergy level alignment:

Implementation Method 4

Organic electroluminescence refers to the phenomenon that an organic light-emitting material emits light under the excitation of current or an electric field

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3567646B1Organic electroluminescent device and manufacturing method therefor
Publication Date: 2022.07.06 KUNSHAN GO VISIONOX OPTO ELECTRONICS CO LTD
  • EP3567646B1 patent drawingFigure 1~2
  • EP3567646B1 patent drawingFigure 3~4
  • EP3567646B1 patent drawingFigure 5

AI summary

An organic electroluminescent device and a manufacturing method therefor. The organic electroluminescent device (100) comprises: a hole injection layer (120), which comprises a first doped layer and/or a second doped layer, wherein the first doped layer comprises a P-type dopant and the second doped layer comprises the P-type dopant and a hole transport material; a hole transport layer (130), formed on the hole injection layer (120); and an electron blocking layer (140), formed on the hole transport layer (130). A HOMO energy level difference between the electron blocking layer (140) and the hole transport layer (130) is less than or equal to 0.2 eV. The P-type dopant in the first doped layer can improve the hole injection rate, so as to prolong the service life of mass-produced devices; in the second doped layer, by regulating the doping concentration of the P-type dopant, the hole injection rate can be controlled, thereby regulating the balance between electrons and holes and then prolonging the service life of the mass-produced devices. Moreover, the HOMO energy level difference between the electron blocking layer and the hole transport layer is less than or equal to 0.2 eV, so that the power consumption of an organic electroluminescent device can be reduced, and thus the service life of mass-produced devices is prolonged.