OLED Hole Injection Layer Using Low Work Function Metal Halide

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Solution Overview

Problem

Organic light-emitting devices face challenges in reducing the energy barrier between electrodes and organic layers, which affects efficiency and interface characteristics.

Innovation Solution

Incorporating a low work function metal compound, such as halides of alkali, alkaline earth, or lanthanide metals, in the organic layer to form a layer that contacts the anode, which can lower the hole injection barrier and improve efficiency when within specific thickness and composition ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional organic layer is used without low work function metal compound, then the device structure is simpler, but the energy barrier between electrode and organic layer is high, reducing efficiency

Engineering Contradiction:
Improvedevice structure simplicityVSAvoiddevice efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent employs composite materials by combining low work function metal compounds (such as LiF, CsF, Alq3) with organic layer materials to create a hybrid interface layer. This composite structure optimizes both the energy barrier reduction and hole injection performance while maintaining structural integrity. The metal compound forms an interfacial layer between the electrode and organic layer, creating a composite material system that addresses the energy barrier issue without significantly complicating the overall device structure.

Inventive Principle:
Principle #40Composite materials

2Productivity

If low work function metal compound is added to reduce energy barrier, then efficiency and hole injection improve, but device complexity increases

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing low work function metal compounds specifically at the electrode-organic layer interface rather than throughout the entire device. This localized modification targets the specific region where energy barrier reduction is needed (the injection interface) without unnecessarily complicating other parts of the device structure. The metal compound is deposited as a thin interfacial layer (typically 1-10 nm) only where hole injection occurs, maintaining simplicity in the bulk organic layer and electrode structures.

Inventive Principle:
Principle #3Local quality

3Productivity

If thick layer of low work function metal compound is used, then energy barrier reduction is enhanced, but material consumption increases and interface characteristics deteriorate

Engineering Contradiction:
Improveenergy barrier reductionVSAvoidmetal compound consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent optimizes the thickness parameter of the low work function metal compound layer to achieve optimal performance. By carefully controlling the layer thickness (typically in the range of 1-10 nm), the patent balances energy barrier reduction with material consumption and interface quality. This parameter optimization ensures that the metal compound layer is thick enough to effectively reduce the energy barrier and improve hole injection, but thin enough to minimize material usage and maintain good interface characteristics with the organic layer.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of low work function metal compounds enhances the efficiency of organic light-emitting devices by optimizing the energy barrier and interface characteristics, leading to improved electric performance.

Implementation Method 1

the low work function metal compound may have a work function in a range of more than 0 eV to about 3 eV

Methodology Applied
Scientific EffectWork function:

Data Source

PatentUS10886490B2Organic light-emitting device having low work function metal halide compound in hole injection layer and display device having the same
Publication Date: 2021.01.05 SAMSUNG DISPLAY CO LTD
  • US10886490B2 patent drawing
  • US10886490B2 patent drawing
  • US10886490B2 patent drawing

AI summary

Provided is an organic light-emitting device including a first electrode; a second electrode facing the first electrode; and an organic layer between the first electrode and the second electrode and including an emission layer, the organic layer including a low work function metal compound.