OLED Hole Transport Polymer Cross-Linking

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Solution Overview

Problem

Current organic light emitting devices face challenges with materials that lack thermal stability, efficient charge mobility, and solvent resistance, leading to issues with high driving voltage, low light efficiency, and short service life, particularly due to the limitations of materials like NPB and PEDOT:PSS.

Innovation Solution

A polymer comprising specific units with curing groups, allowing for cross-linking through heat or UV treatment, is used to form a stable and efficient organic material layer for OLEDs, enhancing thermal and optical stability, solvent resistance, and improving layer uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If NPB is used as hole transport layer material, then the device can be manufactured with conventional materials, but the thermal stability is insufficient due to glass transition temperature of 100°C or less

Engineering Contradiction:
Improveglass transition temperatureVSAvoidthermal stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent uses a copolymer comprising a first unit (Formula 1) with hole transport capability and a second unit (Formula 2) with curing group, combining the functions of hole transport and thermal stabilization in a single material system, achieving both adequate hole transport and high thermal stability (Tg ≥ 100°C)

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the molecular structure parameters by introducing rigid aromatic groups (naphthyl, phenyl, biphenyl) and curing groups into the polymer backbone, which increases the glass transition temperature and thermal stability while maintaining hole transport properties through the aromatic amine structure

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If PEDOT:PSS is used as hole transport material, then the device can be manufactured by solution application method, but the LUMO energy level is lower than the light emitting layer material causing poor interface characteristics

Engineering Contradiction:
Improvesolution application capabilityVSAvoidinterface characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent designs the copolymer with specific local structural features: the first unit (Formula 1) provides hole transport capability with appropriate HOMO level, while the second unit (Formula 2) provides curing functionality and adjusts the energy level profile, creating local functional zones within the polymer chain that address both manufacturing ease and interface compatibility

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent adjusts the energy level parameters by modifying the aromatic amine structure and substituent groups in Formula 1, raising the HOMO and LUMO levels to be higher than the light emitting layer material, while maintaining solution processability through the polymer structure

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional organic materials are used, then the device structure is simple, but the charge mobility is insufficient leading to high driving voltage

Engineering Contradiction:
Improvematerial structure complexityVSAvoiddriving voltage
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent creates a continuous conjugated pathway through the copolymer structure with aromatic amine units (Formula 1) that facilitate continuous hole transport from the electrode through the organic layer, reducing charge accumulation and lowering the driving voltage required for operation

Inventive Principle:
Principle #20Continuity of useful action

4Ease of manufacture

If materials without curing groups are used, then the manufacturing process is simpler, but the solvent resistance and chemical stability are poor

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidsolvent resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent incorporates curing groups (Formula 2) into the copolymer structure in advance, allowing the material to form cross-linked networks during or after device fabrication, providing preemptive protection against solvent attack and chemical degradation before they can damage the device

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines linear polymer chains with cross-linking functionality, creating a composite structure that maintains the processability of linear polymers during manufacturing while developing the solvent resistance of cross-linked networks upon curing

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer solution reduces driving voltage, enhances light efficiency, and extends the service life of organic light emitting devices by providing improved thermal and optical stability and solvent resistance.

Implementation Method 1

A polymer comprising specific units with curing groups, allowing for cross-linking through heat or UV treatment

Methodology Applied
Scientific EffectCross-linking:

Implementation Method 2

allowing for cross-linking through heat or UV treatment, is used to form a stable and efficient organic material layer

Methodology Applied
Scientific EffectCuring:

Implementation Method 3

The polymer solution reduces driving voltage, enhances light efficiency, and extends the service life of organic light emitting devices by providing improved thermal and optical stability and solvent resistance

Methodology Applied
Scientific EffectSolvent resistance:

Implementation Method 4

An organic light emission phenomenon is one of the examples of converting an electric current into visible rays through an internal process of a specific organic molecule

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3680262B1Polymer, coating composition comprising same, and organic light emitting diode using same
Publication Date: 2023.04.12 LG CHEM LTD
  • EP3680262B1 patent drawingFigure 1
  • EP3680262B1 patent drawing
  • EP3680262B1 patent drawing

AI summary

The present specification relates to a polymer comprising: a first unit represented by Formula 1; and a second unit represented by Formula 2, a coating composition comprising the same, and an organic light emitting device formed by using the same.