OLED Hole Transport Layer Structure for Emission Efficiency

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Solution Overview

Problem

Current organic light-emitting devices face challenges in achieving optimal hole transport and emission efficiency due to limitations in the composition and structure of their hole transport regions, which affect the overall performance and durability of the devices.

Innovation Solution

The organic light-emitting device incorporates a unique structure with a first hole transport region and a second hole transport region, each comprising specific compounds and solvents, where the second hole transport region is formed using a solution process, enhancing the molecular weight distribution and preventing deterioration of the first hole transport region's physical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single hole transport layer is used, then the device structure is simple, but the hole transport efficiency and emission characteristics are insufficient

Engineering Contradiction:
Improvehole transport efficiencyVSAvoidhole transport region structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hole transport region is divided into two distinct layers: a first hole transport layer (HTL1) and a second hole transport layer (HTL2). Each layer uses different materials with complementary properties - HTL1 uses a polymer compound for basic hole transport, while HTL2 uses small molecule compounds (Formula 2 or 3) with higher hole mobility. This segmentation allows each layer to optimize its function, resulting in superior overall hole transport efficiency compared to a single-layer structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material strategies by combining polymer compounds in the first hole transport layer with small molecule compounds (Formula 2 or 3) in the second hole transport layer. This composite approach leverages the advantages of both material types: the processability and film-forming capability of polymers, and the high hole mobility of small molecules, achieving enhanced hole transport performance that neither material type could accomplish alone.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the second hole transport region is formed by solution process, then the manufacturing cost is reduced, but the physical properties of the first hole transport region may deteriorate

Engineering Contradiction:
Improvesolution process fabricationVSAvoidfirst hole transport region physical properties
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The first hole transport layer acts as an intermediary protective layer between the substrate and the second hole transport layer. This intermediate HTL1 layer prevents direct contact between the solution processing chemicals (solvents, reagents) used in forming HTL2 and the underlying substrate and HTL1 interface. The intermediary structure allows solution processing to proceed while protecting the physical and chemical integrity of the first hole transport region from deterioration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional hole transport materials are used, then the material selection is simple, but the emission layer interface quality is insufficient

Engineering Contradiction:
Improveemission layer interface qualityVSAvoidhole transport region composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality optimization by specifically designing the second hole transport layer (HTL2) with compounds of Formula 2 or 3 that have particular molecular structures optimized for interface formation. These compounds are selected for their ability to create high-quality interfaces with the emission layer, featuring specific functional groups and molecular geometries that promote good energy level alignment and charge transport continuity. This localized optimization at the HTL2-emission layer interface ensures superior device performance without requiring complex modifications throughout the entire device structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the hole transport efficiency and emission characteristics, leading to enhanced light-emission performance and durability of the organic light-emitting device.

Implementation Method 1

Holes provided from the first electrode may move toward the emission layer through the hole transport region

Methodology Applied
Scientific EffectHole transport: Conduction (electrical)

Implementation Method 2

Carriers, such as holes and electrons, recombine in the emission layer to produce excitons. These excitons transit from an excited state to a ground state, thereby generating light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12167687B2Organic light-emitting device and method of manufacturing the same
Publication Date: 2024.12.10 SAMSUNG DISPLAY CO LTD
  • US12167687B2 patent drawing
  • US12167687B2 patent drawing
  • US12167687B2 patent drawing

AI summary

An organic light-emitting device includes a first hole transport region including a polymer compound that includes a repeating unit derived from a compound including a moiety represented by Formula 1A and a second hole transport region including a first compound and a second compound, the first compound including a repeating unit represented by Formula 1, the second compound being a compound represented by Formula 1, and the third compound being a compound represented by Formula 3.