OLED Emitting Layer Stack for Higher Efficiency and Longer Lifetime

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Solution Overview

Problem

Existing OLED display devices face challenges in achieving higher luminous efficiency and longer lifetime while maintaining low power consumption and good display brightness.

Innovation Solution

The organic light-emitting device comprises a first and second light-emitting layer with specific host and guest materials, where the first guest material has a thermally activated delayed fluorescence characteristic and a narrow electroluminescence spectrum, enhancing energy transfer and exciton annihilation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional OLED structures are used, then device simplicity is maintained, but luminous efficiency and lifetime are insufficient

Engineering Contradiction:
Improveluminous efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The light-emitting layer is divided into multiple sub-layers (first light-emitting layer, second light-emitting layer, third light-emitting layer) with different functions. Each layer contains specific host-guest material combinations optimized for particular purposes: the first layer uses TADF host materials with narrow-band guest materials for high efficiency, the second layer uses fluorescent host materials for color emission, and the third layer uses phosphorescent host materials for additional light output. This segmentation allows each layer to be optimized independently for its specific function, achieving high luminous efficiency while managing complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

2Productivity

If energy transfer is increased to improve luminous efficiency, then more excitons are utilized, but exciton annihilation increases

Engineering Contradiction:
Improveluminous efficiencyVSAvoidexciton annihilation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent introduces a vertical dimension to energy transfer by stacking multiple light-emitting layers with different energy transfer mechanisms. The first light-emitting layer utilizes TADF (thermally activated delayed fluorescence) for efficient triplet exciton utilization, the second layer employs fluorescent energy transfer, and the third layer uses phosphorescent energy transfer. This multi-dimensional approach to energy transfer allows the device to harvest both singlet and triplet excitons effectively across different layers, converting what would be lossful exciton annihilation into useful light emission through diversified energy transfer pathways.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If narrow-band guest materials are used to improve color purity, then electroluminescence spectrum narrows, but energy transfer efficiency may decrease

Engineering Contradiction:
Improvecolor purityVSAvoidenergy transfer efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies different guest material characteristics to different local regions (layers) of the device. The first light-emitting layer uses narrow-band guest materials (such as BPhen, Bpy-OXD) specifically where TADF energy transfer occurs, achieving high color purity. The second and third layers use different guest materials optimized for fluorescent and phosphorescent energy transfer respectively. This local optimization allows each layer to achieve both color purity and energy transfer efficiency appropriate to its specific energy transfer mechanism, rather than requiring a single compromise solution across the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves luminous efficiency and extends the lifetime of the OLED display device by optimizing energy transfer and reducing exciton annihilation, while maintaining low power consumption and high display brightness.

Implementation Method 1

the first guest material has a thermally activated delayed fluorescence characteristic

Methodology Applied
Scientific EffectThermally activated delayed fluorescence: Fluorescence

Implementation Method 2

an overlapping area between an absorption spectrum of the second guest material and an electroluminescence spectrum of the first guest material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12239017B2Organic light-emitting devices, display panels and display apparatuses
Publication Date: 2025.02.25 BOE TECHNOLOGY GROUP CO LTD
  • US12239017B2 patent drawing
  • US12239017B2 patent drawing
  • US12239017B2 patent drawing

AI summary

Organic light-emitting devices, display panels and display apparatuses are provided. An organic light-emitting device includes: a first electrode layer; a first light-emitting layer provided on the first electrode layer and including a first host material and a first guest material; a second light-emitting layer provided on the first light-emitting layer and including a second host material and a second guest material; and a second electrode layer provided on the second light-emitting layer. The first guest material has a general structural formula as indicated in Formula I. X is selected from carbon, nitrogen, oxygen, sulfur, or boron; Y is selected from nitrogen or boron, and Y is different from X; and R1 and R2 are selected from hydrogen, methyl, isopropyl, tert-butyl, substituted or unsubstituted aryl, substituted or unsubstituted alkyl aryl, or substituted or unsubstituted nitrogen-containing aryl, respectively.