Light-Blocking Supporting Member for OLED Filler Reliability

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Solution Overview

Problem

Current organic light-emitting display devices face limitations in increasing color gamut and reliability of the filling process, particularly due to the thickness of fillers and the complexity of the filling process itself.

Innovation Solution

The implementation of a display device structure that includes a light-blocking/supporting member with a light-blocking portion and supporting portions, which reduces the thickness of the filler and improves the filling process reliability, while also utilizing a thin encapsulation layer and a bank layer to enhance light emission and color conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thickness of the filler is increased to improve the filling process reliability, then the reliability of the filling process is improved, but the color gamut is reduced

Engineering Contradiction:
Improvefilling process reliabilityVSAvoidcolor gamut
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The light-blocking/supporting member is divided into multiple supporting portions (first, second, third supporting portions) that are spatially segmented and positioned at different locations. This segmentation allows each supporting portion to independently support the filler, enabling the use of thinner filler while maintaining overall filling process reliability through distributed support structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking/supporting member acts as an intermediary structure between the filler and the substrates. It provides mechanical support to the filler, allowing the filler to be thinner while still maintaining reliability. The supporting portions of the light-blocking/supporting member bridge the gap and distribute the load, enabling thin filler design without compromising filling process reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If the thickness of the filler is reduced to increase the color gamut, then the color gamut is increased, but the reliability of the filling process deteriorates

Engineering Contradiction:
Improvecolor gamutVSAvoidfilling process reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The light-blocking/supporting member is divided into multiple supporting portions (first, second, third supporting portions) that are spatially segmented and positioned at different locations. This segmentation allows each supporting portion to independently support the filler, enabling the use of thinner filler while maintaining overall filling process reliability through distributed support structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking/supporting member acts as an intermediary structure between the filler and the substrates. It provides mechanical support to the filler, allowing the filler to be thinner while still maintaining reliability. The supporting portions of the light-blocking/supporting member bridge the gap and distribute the load, enabling thin filler design without compromising filling process reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a thick filler is used to ensure filling process reliability, then the reliability of the filling process is improved, but the light extraction efficiency is reduced

Engineering Contradiction:
Improvefilling process reliabilityVSAvoidlight extraction efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The light-blocking/supporting member is divided into multiple supporting portions (first, second, third supporting portions) that are spatially segmented and positioned at different locations. This segmentation allows each supporting portion to independently support the filler, enabling the use of thinner filler while maintaining overall filling process reliability through distributed support structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking/supporting member acts as an intermediary structure between the filler and the substrates. It provides mechanical support to the filler, allowing the filler to be thinner while still maintaining reliability. The supporting portions of the light-blocking/supporting member bridge the gap and distribute the load, enabling thin filler design without compromising filling process reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Use of energy by moving object

If a thin encapsulation layer is used to improve light extraction efficiency, then the light extraction efficiency is improved, but the structural strength is reduced

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructural strength
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The light-blocking/supporting member is divided into multiple supporting portions (first, second, third supporting portions) that are spatially segmented and positioned at different locations. This segmentation allows each supporting portion to independently support the filler, enabling the use of thinner filler while maintaining overall filling process reliability through distributed support structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking/supporting member acts as an intermediary structure between the filler and the substrates. It provides mechanical support to the filler, allowing the filler to be thinner while still maintaining reliability. The supporting portions of the light-blocking/supporting member bridge the gap and distribute the load, enabling thin filler design without compromising filling process reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively increases the color gamut and improves the reliability of the filling process, leading to enhanced light extraction efficiency and color purity in organic light-emitting display devices.

Implementation Method 1

a first wavelength conversion pattern in the first light-exiting area and converting a wavelength of light of a first color into a light of a second color

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS11476439B2Display device
Publication Date: 2022.10.18 SAMSUNG DISPLAY CO LTD
  • US11476439B2 patent drawing
  • US11476439B2 patent drawing
  • US11476439B2 patent drawing

AI summary

A display device is provided. The display device includes: a first base; light-emitting elements on the first base and in the pixels, respectively; a second base facing the first base; and a light-blocking/supporting member between the light-emitting elements and the second base and at a boundary of each of the pixels, wherein the light-blocking/supporting member includes a light-blocking portion and a plurality of supporting portions in the light-blocking portion.