OLED Display Light Shielding Member for Luminance Degradation

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Solution Overview

Problem

Organic light emitting diode (OLED) displays face issues with luminance and life reduction due to oxidation of the organic light emitting layer by moisture and fluorine generated from organic materials in the planarization layer and pixel defining layer, leading to color deviation and non-light emitting areas over time.

Innovation Solution

The OLED display incorporates a pixel defining layer that partially exposes a first electrode, an organic light emitting layer with a main area and a sub area overlapping the pixel defining layer, and a thin-film encapsulation layer with a light shielding member. The organic light emitting layer includes a shadow portion and a sub area that change to non-light emitting areas as time elapses, with the light shielding member overlapping the pixel defining layer to block mixed light emission, and a charge generation layer between light emitting layers to improve luminous efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the organic light emitting layer is exposed to moisture and fluorine from organic materials in the planarization layer and pixel defining layer, then the organic light emitting layer generates light initially, but over time oxidation occurs leading to luminance reduction, life reduction, color deviation, and formation of non-light emitting areas

Engineering Contradiction:
ImproveluminanceVSAvoidlife
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies thin-film encapsulation layers (inorganic and organic) to protect the organic light emitting layer from moisture and fluorine. Multiple thin film layers are stacked to provide effective barrier protection, preventing oxidation and extending device life while maintaining luminance over time.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a protective environment by using inorganic encapsulation layers that act as barriers against moisture and fluorine-containing gases. This effectively isolates the organic light emitting layer from harmful atmospheric components, preventing oxidation reactions.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Manufacturing precision

If the pixel defining layer and organic materials are used to structure the display, then the display achieves proper pixel definition and structure, but fluorine is generated from these organic materials leading to oxidation of the organic light emitting layer

Engineering Contradiction:
Improvepixel definitionVSAvoidfluorine generation
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes fluorine-containing organic materials from the pixel defining layer and planarization layer formulations. By selecting materials that do not contain fluorine, the harmful fluorine generation is eliminated while maintaining the structural and definitional functions of these layers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potential harm of using organic materials in pixel defining layers by carefully selecting materials that avoid fluorine content. This transforms the material selection process into a benefit by preventing oxidation while maintaining the necessary structural functions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Illumination intensity

If the organic light emitting layer is fully exposed in the main area, then strong light emission is achieved, but the shadow portion and sub area emit mixed light and degrade over time reducing overall display quality

Engineering Contradiction:
Improvelight emission intensityVSAvoidcolor accuracy
Core Design Contradiction:
Illumination intensityVSLoss of information

Solution Approach 1:

The patent applies different characteristics to different areas of the organic light emitting layer. The main area is designed for strong light emission, while the shadow portion and sub area are managed to prevent mixed light emission. The light shielding member is selectively positioned to block light from specific areas, ensuring color accuracy is maintained where needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a light shielding member as an intermediary element between the organic light emitting layer and the viewer. This member selectively blocks light from the shadow portion and sub area, preventing mixed light from reaching the display output and thereby maintaining color accuracy without affecting the main emission area.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration helps maintain the light emitting area, reduces luminance and life degradation, and minimizes color deviation by effectively encapsulating the organic light emitting layer and managing light emission, thereby enhancing the display's reliability and optical characteristics.

Implementation Method 1

a light shielding member on the thin-film encapsulation layer overlapping the pixel defining layer

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a thin-film encapsulation layer on the organic light emitting layer

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS11038005B2Organic light emitting diode display
Publication Date: 2021.06.15 SAMSUNG DISPLAY CO LTD
  • US11038005B2 patent drawing
  • US11038005B2 patent drawing
  • US11038005B2 patent drawing

AI summary

An organic light emitting diode (OLED) display includes a first electrode, a pixel defining layer that at least partially exposes the first electrode, an organic light emitting layer on the first electrode, a thin-film encapsulation layer on the organic light emitting layer, and a light shielding member on the thin-film encapsulation the light shielding member overlapping the pixel defining layer. The organic light emitting layer includes a main area not overlapping the pixel defining layer and a sub area overlapping the pixel defining layer. The main area includes an open portion not overlapping the light shielding member and a shadow portion around the open portion overlapping the light shielding member.