Organic Electroluminescent Devices with Low Refractive Index Transport Layers

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Solution Overview

Problem

Existing organic electroluminescent devices face low optical output coupling efficiency due to high refractive indices in transport layers, which hinder light emission efficiency.

Innovation Solution

Incorporating inert materials with refractive indices less than 1.5 into carrier transport layers, allowing for reduced refractive indices and improved light extraction, while maintaining high carrier transport efficiency through vacuum-doped evaporation-plating processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the refractive index of the transport layer is increased to improve optical output coupling efficiency, then light extraction is improved, but carrier transport capability deteriorates

Engineering Contradiction:
Improveoptical output coupling efficiencyVSAvoidcarrier transport capability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The transport layer is segmented into multiple sub-layers with different refractive indices. The first transport layer has a refractive index of 1.7-1.9 for optimal carrier transport, while the second transport layer has a refractive index of 1.4-1.6 to reduce total reflection and improve light extraction. This segmentation allows each sub-layer to optimize for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the transport layer structure are assigned different optical properties. The first transport layer positioned adjacent to the light-emitting layer maintains high refractive index for carrier transport, while the second transport layer positioned closer to the electrode uses low refractive index material to minimize optical losses. This local differentiation resolves the contradiction between carrier transport and light extraction requirements.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the refractive index of the transport layer is decreased to reduce total reflection losses, then light extraction efficiency is improved, but carrier transport efficiency deteriorates

Engineering Contradiction:
Improvetotal reflection lossesVSAvoidcarrier transport efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The transport function is divided between two layers: the first layer with high refractive index (1.7-1.9) ensures efficient carrier transport from the light-emitting layer, while the second layer with low refractive index (1.4-1.6) minimizes total reflection losses at the electrode interface. This segmentation allows simultaneous optimization of both carrier transport and light extraction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first transport layer acts as an intermediary between the light-emitting layer and the second transport layer. It provides the high refractive index environment needed for efficient carrier transport while transitioning to the low refractive index second layer that reduces optical losses, thereby mediating between the conflicting requirements of carrier transport and light extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances optical output coupling efficiency and light-emitting efficiency by reducing total reflection and absorption losses, while ensuring stable and uniform carrier transport.

Implementation Method 1

at least one of the carrier transport layers is doped with inert material having a refractive index less than 1.5

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

manufacturing methods thereof wherein the carrier transport layers are doped with the inert material by performing vacuum-doped evaporation-plating

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10868279B2Organic electroluminescent devices and manufacturing methods thereof
Publication Date: 2020.12.15 KUNSHAN GO VISIONOX OPTO ELECTRONICS CO LTD
  • US10868279B2 patent drawing
  • US10868279B2 patent drawing
  • US10868279B2 patent drawing

AI summary

The present application discloses an organic electroluminescent device comprising carrier transport layers. The carrier transport layers include an electron transport layer and/or a hole transport layer, at least one of the carrier transport layers is doped with inert material having a refractive index less than 1.5. The present application also provides a manufacturing method of the above-mentioned organic electroluminescent device.