Flexible OLED Panel Support Structure for Stable Bent-Edge Alignment

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Solution Overview

Problem

Flexible OLED display panels face issues with structural stability and accurate bending due to lack of support between the bent and curved parts, leading to potential dislocation and difficulties in maintaining a consistent bending angle, which affects the display's performance and full-screen display effect.

Innovation Solution

A display panel design incorporating a supporting part between the bent and curved display substrate parts, which provides stable contact and viscosity to prevent movement and dislocation, and a jig with a concave loading surface and supporting surface to facilitate accurate bending and fixation during manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If no supporting part is provided between the bent part and curved display portion, then the device complexity is reduced, but the structural stability and manufacturing precision deteriorate due to potential dislocation and inconsistent bending angle

Engineering Contradiction:
Improvestructure complexityVSAvoidstructural stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A supporting part is introduced as an intermediary element between the bent part and the curved display portion. This supporting part provides mechanical support and maintains the bending angle, preventing dislocation and ensuring structural stability during both manufacturing and operation, while resolving the contradiction between simplicity and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If no supporting part is provided between the bent part and curved display portion, then the manufacturing process is simplified, but the manufacturing precision deteriorates due to difficulties in maintaining consistent bending angle

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidbending angle consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The supporting part is designed with predetermined geometric features that establish the correct bending angle in advance. During manufacturing, the bent part is positioned on the supporting part which already defines the required curvature, ensuring consistent bending angle without requiring complex real-time control, thus maintaining ease of manufacture while improving precision.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If a supporting part is added between the bent part and curved display portion, then the structural stability and manufacturing precision are improved, but the device complexity increases

Engineering Contradiction:
Improvebending angle consistencyVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The supporting part is designed to provide support only at the specific location where bending angle maintenance is critical, rather than throughout the entire display structure. This localized approach achieves the required manufacturing precision and structural stability while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12167620B2Display panel, jig, and method of manufacturing display panel with the same
Publication Date: 2024.12.10 BEIJING BOE TECH DEV CO LTD
  • US12167620B2 patent drawing
  • US12167620B2 patent drawing
  • US12167620B2 patent drawing

AI summary

A display panel, includes: a display substrate, including a display part and a bent part located on at least one side of the display part, wherein the display part includes a main display portion and a curved display portion located on at least one side of the main display portion, and the main display portion, the curved display portion and the bent part extend continuously; and the bent part is bent with respect to the display part and is disposed on a back side of the display part, the back side is opposite to a display side of the display panel, and an accommodating space is located between the bent part and the curved display portion; and a supporting part, at least partially disposed in the accommodating space and at least partially being in contact with the bent part and the curved display portion, respectively.