OLED Phenyl Phosphine Oxide Derivatives Prevent Ion Diffusion

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Solution Overview

Problem

Current organic light-emitting diode (OLED) devices face issues with carrier accumulation at interfaces due to different energy barriers, leading to reduced luminance and shortened lifetimes, and dark spots caused by alkaline metal compounds diffusing into the emission layer.

Innovation Solution

An OLED structure where the phenyl phosphine oxide derivatives in the emission and electron transporting layers are identical, preventing ion diffusion and enhancing electron transport, with a configuration including a first electrode layer, emission layer, electron transporting layer, electron injection layer, and second electrode layer, utilizing specific phenyl phosphine oxide derivatives and an alkaline metal compound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If different energy barrier materials are used in each layer to optimize individual layer performance, then each layer can be optimized for its specific function, but carrier accumulation occurs at interfaces due to energy barrier mismatches

Engineering Contradiction:
Improveelectron transport efficiencyVSAvoidcarrier accumulation at interfaces
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the energy barrier parameters at layer interfaces by using phenyl phosphine oxide derivatives with matched HOMO and LUMO levels across the emission layer and electron transporting layer. This parameter matching prevents carrier accumulation while maintaining efficient electron transport, resolving the contradiction between optimized layer performance and interface stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces homogeneity in the energy barrier characteristics across different layers by using phenyl phosphine oxide derivatives as common materials in both the emission layer and electron transporting layer. This homogeneous energy landscape eliminates abrupt energy barriers at interfaces, preventing carrier accumulation while maintaining efficient charge transport throughout the device.

Inventive Principle:
Principle #33Homogeneity

2Device complexity

If the electron transporting layer is removed to simplify the device structure, then device complexity is reduced, but alkaline metal compounds diffuse into the emission layer causing point defects and dark spots

Engineering Contradiction:
Improvenumber of layersVSAvoiddevice lifetime due to point defects
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses the electron transporting layer as an intermediary barrier layer between the electron injection layer and emission layer. This intermediary layer, composed of phenyl phosphine oxide derivatives, prevents alkaline metal compounds from diffusing into the emission layer while maintaining electron transport functionality, thus eliminating point defects without removing the protective layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite material design by combining phenyl phosphine oxide derivatives with other organic materials in the electron transporting layer. This composite structure provides both the protective function against alkaline metal diffusion and the electron transport capability, maintaining device reliability while managing structural complexity.

Inventive Principle:
Principle #40Composite materials

3Productivity

If conventional electron transporting materials are used, then electron transport function is achieved, but electric leakage occurs and device lifetime is shortened

Engineering Contradiction:
Improveelectron transport capabilityVSAvoiddevice lifetime and electric leakage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the energy level parameters of the electron transporting materials by selecting phenyl phosphine oxide derivatives with specific HOMO and LUMO levels. These parameter changes create appropriate energy barriers that prevent electric leakage while maintaining efficient electron transport, thereby extending device lifetime without sacrificing transport capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents electric leakage, improves electron transport, and significantly extends the device's half-lifetime by reducing carrier accumulation, with a 70-fold increase in operational stability compared to single-material electron transporting layers.

Implementation Method 1

the phenyl phosphine oxide derivatives of the emission layer and the electron transporting layer are identical so that the energy band of the emission layer and the electron transporting layer are the same. Hence, the electron transporting layer can prevent the ions of the alkaline metal compound of the electron injection layer from diffusing into the emission layer

Methodology Applied
Scientific EffectEnergy band alignment:

Implementation Method 2

The electrons migrate into the emission layer 16 after passing through the electron transporting layer 18

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 3

the cathode 22 injects the electrons into several organic layers

Methodology Applied
Scientific EffectElectron injection: Thermionic Emission

Implementation Method 4

Within the emission layer 16, the electrons and the holes combine to generate the excitons, which excite the molecules of the emission layer 16 to emit the lights

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11522151B2Organic light-emitting device
Publication Date: 2022.12.06 NAT CHIAO TUNG UNIV
  • US11522151B2 patent drawing
  • US11522151B2 patent drawing
  • US11522151B2 patent drawing

AI summary

An organic light-emitting device includes a first electrode layer, an emission layer, an electron transporting layer, an electron injection layer, and a second electrode layer sequentially formed from bottom to top. The emission layer includes a guest light-emitting material, a first phenyl phosphine oxide derivative and a hole transporting material. The electron transporting layer includes a second phenyl phosphine oxide derivative and a third phenyl phosphine oxide derivative different from the second phenyl phosphine oxide derivative. One of the second phenyl phosphine oxide derivative and the third phenyl phosphine oxide derivative is identical to the first phenyl phosphine oxide derivative. The electron injection layer includes an alkaline metal compound.