OLED Pixel Electrode Layout for Low-Reflectance Displays

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Solution Overview

Problem

Display apparatuses face issues with external light reflectance, which can degrade image visibility and increase thickness when polarization layers are used to mitigate this problem, leading to decreased light efficiency.

Innovation Solution

The display apparatus includes a substrate with a pixel circuit, a bridge electrode, and a pixel electrode structure where the bridge electrode overlaps the opening of the pixel definition layer and is electrically connected through a contact hole, using transparent conductive oxides to minimize external light reflectance without increasing thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a polarization layer is added to reduce external light reflectance, then image visibility is improved, but the thickness of the display apparatus increases and light efficiency decreases

Engineering Contradiction:
Improveexternal light reflectanceVSAvoidthickness of display apparatus
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The patent extracts the light-blocking function from a separate polarization layer and integrates it into the pixel electrode structure itself. The pixel electrode is designed to extend into the contact hole region, creating an integrated structure that blocks external light without requiring an additional polarization layer, thereby reducing overall device thickness while maintaining anti-reflection performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the pixel electrode and bridge electrode into a single integrated structure where the pixel electrode extends to overlap with the contact hole. This combination integrates multiple functions (electrical connection and light blocking) into one structure, eliminating the need for separate polarization layers and reducing device thickness

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If a polarization layer is added to reduce external light reflectance, then image visibility is improved, but light efficiency decreases

Engineering Contradiction:
Improveexternal light reflectanceVSAvoidlight efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent extracts the light-blocking function from a separate polarization layer and integrates it into the pixel electrode structure. By positioning the pixel electrode to overlap the contact hole, external light is blocked at the source without adding a polarization layer that would absorb or reflect emitted light, thereby maintaining high light efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The pixel electrode serves as an intermediary structure that performs dual functions: providing electrical connection through the contact hole and blocking external light. This intermediary structure eliminates the need for a separate polarization layer, preventing light efficiency loss while still reducing external light reflectance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the pixel electrode overlaps the contact hole, then electrical connection is simplified, but external light reflectance increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidexternal light reflectance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses a planar overlap configuration in the top view where the pixel electrode extends to cover the contact hole area. This two-dimensional arrangement allows the electrode to make electrical contact through the contact hole while simultaneously blocking external light from reaching reflective interfaces, resolving the contradiction between electrical connection and light reflection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces external light reflectance at the surface of the display apparatus, maintaining image clarity and efficiency while avoiding the need for thick polarization layers.

Implementation Method 1

the bridge electrode may include a transparent conductive oxide

Methodology Applied
Scientific EffectTransparency of transparent conductive oxide:

Data Source

PatentUS11997881B2Display apparatus and method of manufacturing the same
Publication Date: 2024.05.28 SAMSUNG DISPLAY CO LTD
  • US11997881B2 patent drawing
  • US11997881B2 patent drawing
  • US11997881B2 patent drawing

AI summary

Provided are a display apparatus including: a substrate; a pixel circuit disposed over the substrate and comprising a thin film transistor and a storage capacitor; an insulating layer covering the pixel circuit; a bridge electrode disposed over the insulating layer and electrically connected to the pixel circuit through a contact hole formed in the insulating layer; a pixel electrode disposed over the insulating layer and electrically connected to the bridge electrode; a pixel definition layer disposed over the pixel electrode and including an opening overlapping a portion of the pixel electrode; an opposite electrode over the pixel electrode; and an emission layer disposed between the pixel electrode and the opposite electrode, wherein the pixel electrode does not overlap the contact hole of the insulating layer in a plan view.