OLED Encapsulation with Cross-linked Polyorganosiloxane

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Solution Overview

Problem

Existing thin film encapsulation (TFE) technologies for organic light-emitting diodes (OLEDs) face challenges such as thick inorganic films, poor performance of organic materials like acrylic acid, weak adhesion between organic and inorganic films, and water absorption, which hinder the development of flexible and reliable OLED devices.

Innovation Solution

An organic light-emitting display panel with a cross-linked polyorganosiloxane-based encapsulation layer formed through inkjet printing and photo-curing, providing improved moisture and oxygen barrier properties, flexibility, and adhesion, while simplifying the encapsulation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a multi-layer inorganic film organic film stack configuration is used for encapsulation, then moisture and oxygen barrier properties are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvemoisture and oxygen barrier propertiesVSAvoidencapsulation layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a composite encapsulation structure combining inorganic film (moisture and oxygen barrier) and organic film (surface flattening and stress release) to achieve both barrier properties and mechanical performance while managing complexity through functional specialization of each layer

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The encapsulation layer is divided into multiple functional sub-layers (inorganic and organic) where each layer performs a specific function, allowing the system to achieve superior overall performance without requiring a single complex material to handle all requirements

Inventive Principle:
Principle #1Segmentation

2Shape

If acrylic acid is used as the organic material in the organic film, then surface flattening and stress release are improved, but water absorption increases and adhesion to inorganic film deteriorates

Engineering Contradiction:
Improvesurface flatteningVSAvoidwater absorption and adhesion
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent modifies the chemical composition and molecular structure parameters of the organic material to reduce water absorption and improve adhesion while preserving the surface flattening and stress release properties that make organic films valuable in the encapsulation structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces adhesion promoters or surface treatment layers as intermediaries between the organic and inorganic films to enhance interfacial adhesion, allowing the organic film to maintain its surface flattening function while achieving reliable bonding to the inorganic layer

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the inorganic film thickness is increased to improve barrier properties, then moisture and oxygen blocking is enhanced, but flexibility and rotatability of flexible OLEDs are reduced

Engineering Contradiction:
Improvemoisture and oxygen blockingVSAvoidflexibility and rotatability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs thin-film encapsulation technology that provides effective moisture and oxygen barrier properties through optimized thin layer structures, enabling flexible OLEDs to maintain both protection and flexibility/rotatability required for wearable and foldable applications

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent combines inorganic and organic films in a multi-layer stack where the inorganic layer provides barrier properties and the organic layer provides flexibility and stress management, achieving a balance between protection and mechanical compliance for flexible devices

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the reliability and performance of OLEDs by improving moisture and oxygen barrier properties, flexibility, and adhesion, while maintaining high light transmittance and resistance to thermal and mechanical stresses, thus addressing the limitations of existing TFE technologies.

Implementation Method 1

the organic film often flattens the surface, releases the stress and increases the moisture and oxygen permeation path

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

inkjet printing a material for forming the polymer network of the cross-linked polyorganosiloxane

Methodology Applied
Scientific EffectInkjet printing:

Implementation Method 3

photo-curing the material

Methodology Applied
Scientific EffectPhoto-curing: Photopolymerisation

Data Source

PatentUS11228018B2Organic light-emitting display panel and fabricating method
Publication Date: 2022.01.18 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US11228018B2 patent drawing
  • US11228018B2 patent drawing
  • US11228018B2 patent drawing

AI summary

An organic light-emitting display panel and a fabrication method thereof are provided. The organic light-emitting display panel comprises a substrate; an organic light-emitting device disposed on a side of the substrate, wherein the organic light-emitting device has a first side facing the substrate and an opposing side; and an encapsulation layer disposed on the opposing side of the organic light-emitting device. The encapsulation layer includes at least one organic encapsulation layer, and the at least organic encapsulating layer has a polymer network of cross-linked polyorganosiloxane.