OLED Spacer Plate Blocks Blue Light Interference

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In OLED display panels, the gap between the blue light-emitting layer and the color conversion material leads to light interference, resulting in a lower contrast ratio and color coordinate shifts due to uneven conversion rates and light leakage.

Innovation Solution

The introduction of spacer plates between the substrates, arranged as a matrix to block blue light interference and enhance light concentration, with reflective surfaces to direct blue light emission to specific sub-conversion units, thereby increasing the contrast ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a gap is maintained between the blue light-emitting layer and the CCM material, then the device structure is easier to manufacture, but light interference occurs and the contrast ratio deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidcontrast ratio
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The color conversion layer is divided into multiple sub-conversion units arranged in a matrix pattern, with each unit corresponding to a specific color (red, green, or blue). This segmentation allows for precise control of light conversion in each region, preventing light interference between adjacent units and improving contrast ratio while maintaining manufacturability through modular structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A light-shielding layer is introduced as an intermediary component between the blue light-emitting layer and the color conversion layer. This intermediary blocks stray blue light from reaching adjacent sub-conversion units, preventing unwanted light interference and color mixing, thereby improving contrast ratio without requiring the gap to be completely eliminated

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the gap between the blue light-emitting layer and the CCM material is increased, then the device assembly is easier, but light interference becomes more serious and the contrast ratio worsens

Engineering Contradiction:
Improveease of assemblyVSAvoidcontrast ratio
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

By segmenting the color conversion layer into discrete sub-conversion units with light-shielding structures between them, the patent enables a larger gap between the light-emitting layer and color conversion layer. The segmentation ensures that even with increased spacing, light from one unit cannot interfere with adjacent units, thus maintaining high contrast ratio while facilitating easier assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-shielding layer acts as a mediator that enables the gap to be increased for easier assembly. It prevents blue light from traveling laterally across the gap to reach adjacent sub-conversion units, ensuring that the increased spacing does not compromise contrast ratio or cause color mixing

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If the spacer plate is made with a reflective surface, then light utilization is improved and contrast ratio increases, but the device complexity increases

Engineering Contradiction:
Improvecontrast ratioVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The light-shielding layer is selectively applied only in the regions between adjacent sub-conversion units, rather than covering the entire device. This local application provides the necessary light blocking function to improve contrast ratio while minimizing the addition of complex structures, maintaining simplicity in areas where it is not needed

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spacer plates effectively block light interference and improve light utilization, resulting in a higher contrast ratio and more accurate color display by ensuring blue light emission is directed to corresponding sub-conversion units, enhancing the overall display performance.

Implementation Method 1

the spacer plate is blocked between adjacent two sub-conversion unit in order to block a blue light emits to one sub-conversion unit from entering to the other adjacent sub-conversion unit

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

with reflective surfaces to direct blue light emission to specific sub-conversion units

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

the blue light is a high energy light; when the blue light irradiates on the CCM material, the CCM material can emit a light having a smaller energy after absorbing the high energy light; through controlling the difference in the attenuation of the energy, a R (red) and a G (green) light are excited

Methodology Applied
Scientific EffectColor conversion: Photoluminescence

Data Source

PatentUS10468635B2Organic light-emitting device having high contrast ratio
Publication Date: 2019.11.05 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US10468635B2 patent drawing
  • US10468635B2 patent drawing

AI summary

A high contrast ratio organic light-emitting display device includes a first and a second substrate disposed oppositely, a blue light-emitting layer disposed at an inner side of the first substrate, a color conversion layer disposed at an inner side of the second substrate and multiple spacer plates disposed between the first substrate and the second substrate. Wherein the color conversion layer includes multiple sub-conversion units which are arranged as a matrix, disposed separately and capable of correspondingly generating different lights. The spacer plate blocks adjacent two sub-conversion units. The present invention utilizes the spacer plate to block interference of the blue light at sub-conversion units to increase the contrast ratio of the display device. Besides, making the spacer plate to be reflective, the blue light emitted to each sub-conversion unit is more concentrated in order to increase the contrast ratio of different sub-conversion units.